Patent classifications
B29B15/08
Fiber-reinforced polyamide resin base, method for producing same, molded article containing same, and composite molded article
A fiber-reinforced polyamide resin base material comprises continuous reinforcing fibers, or comprises a reinforcing fiber base material in which discontinuous reinforcing fibers are dispersed, impregnated with a polyamide resin. In the polyamide resin, at least part of the polymer constituting the polyamide resin is an end-modified polyamide resin having, at an end group of the polymer, a structure constituted by a structural unit different from a repeating structural unit constituting the backbone of the polymer. A fiber-reinforced polyamide resin base material having an excellent impregnation property and thermal stability, less void, and excellent surface quality is provided.
Fiber-reinforced polyamide resin base, method for producing same, molded article containing same, and composite molded article
A fiber-reinforced polyamide resin base material comprises continuous reinforcing fibers, or comprises a reinforcing fiber base material in which discontinuous reinforcing fibers are dispersed, impregnated with a polyamide resin. In the polyamide resin, at least part of the polymer constituting the polyamide resin is an end-modified polyamide resin having, at an end group of the polymer, a structure constituted by a structural unit different from a repeating structural unit constituting the backbone of the polymer. A fiber-reinforced polyamide resin base material having an excellent impregnation property and thermal stability, less void, and excellent surface quality is provided.
Fiber width adjusting apparatus, fiber width adjusting method, and composite forming method
A fiber width adjusting apparatus includes a rotary body. The rotary body is configured to rotate around a rotation axis while interposing a sheet-shaped fiber, and cause, by frictional force generated between the rotary body and the sheet-shaped fiber, force to act on the sheet-shaped fiber while feeding the sheet-shaped fiber in a feed direction to vary a width and an orientation angle of the sheet-shaped fiber. The sheet-shaped fiber is impregnated with a resin or is before the impregnation with the resin. The rotation axis is parallel to a thickness direction of the sheet-shaped fiber. The force contains a component that is in a direction perpendicular to the thickness direction and to the feed direction.
Fiber width adjusting apparatus, fiber width adjusting method, and composite forming method
A fiber width adjusting apparatus includes a rotary body. The rotary body is configured to rotate around a rotation axis while interposing a sheet-shaped fiber, and cause, by frictional force generated between the rotary body and the sheet-shaped fiber, force to act on the sheet-shaped fiber while feeding the sheet-shaped fiber in a feed direction to vary a width and an orientation angle of the sheet-shaped fiber. The sheet-shaped fiber is impregnated with a resin or is before the impregnation with the resin. The rotation axis is parallel to a thickness direction of the sheet-shaped fiber. The force contains a component that is in a direction perpendicular to the thickness direction and to the feed direction.
METHOD FOR FABRICATING A THERMOPLASTIC COMPOSITE STRUCTURE
Surface-treated polymeric particles which are dispersible in water or an aqueous solution without the aid of any surfactant. Surface treatment of hydrophobic polymeric particles is carried out to increase the surface energy and to render the surfaces of the particles hydrophilic, thereby eliminating the need for a surfactant to disperse the polymeric particles in water or an aqueous solution. As such, a surfactantless slurry can be formed from the surface-treated particles for the fabrication of fiber-reinforced thermoplastic composite structures.
METHOD FOR FABRICATING A THERMOPLASTIC COMPOSITE STRUCTURE
Surface-treated polymeric particles which are dispersible in water or an aqueous solution without the aid of any surfactant. Surface treatment of hydrophobic polymeric particles is carried out to increase the surface energy and to render the surfaces of the particles hydrophilic, thereby eliminating the need for a surfactant to disperse the polymeric particles in water or an aqueous solution. As such, a surfactantless slurry can be formed from the surface-treated particles for the fabrication of fiber-reinforced thermoplastic composite structures.
Gels and nanocomposites containing ANFS
Branched aramid nanofibers (ANFs) can be made by controlled chemical splitting of micro and macroscale aramid fiber by adjusting the reaction media containing aprotic component, protic component and a base. Branched ANFs have uniform size distribution of diameters in the nanoscale regime (below 200 nm) and high yield exceeding 95% of the nanofibers with this diameter. The method affords preparation of branched ANFs with 3-20 branches per one nanofiber and high aspect ratio. Branched ANFs form hydrogel or aerogels with highly porous 3D percolating networks (3DPNs) frameworks that are made into different shapes. Polymers and nanomaterials are impregnated into the 3DPNs through several methods. Gelation of branched ANFs facilitates layer-by-layer deposition in a process described as gelation assisted layer-by-layer deposition (gaLBL). A method of manufacturing battery components including ion conducting membranes, separators, anodes, and cathodes is described. The method of manufacturing of materials with high mechanical performance based on branched ANFs and 3DPNs from them is disclosed.
Gels and nanocomposites containing ANFS
Branched aramid nanofibers (ANFs) can be made by controlled chemical splitting of micro and macroscale aramid fiber by adjusting the reaction media containing aprotic component, protic component and a base. Branched ANFs have uniform size distribution of diameters in the nanoscale regime (below 200 nm) and high yield exceeding 95% of the nanofibers with this diameter. The method affords preparation of branched ANFs with 3-20 branches per one nanofiber and high aspect ratio. Branched ANFs form hydrogel or aerogels with highly porous 3D percolating networks (3DPNs) frameworks that are made into different shapes. Polymers and nanomaterials are impregnated into the 3DPNs through several methods. Gelation of branched ANFs facilitates layer-by-layer deposition in a process described as gelation assisted layer-by-layer deposition (gaLBL). A method of manufacturing battery components including ion conducting membranes, separators, anodes, and cathodes is described. The method of manufacturing of materials with high mechanical performance based on branched ANFs and 3DPNs from them is disclosed.
Method for Obtaining Ceramic Barbotine for the Production of Filaments for 3D-FDM Printing, Barbotine Obtained Using Said Method, and Ceramic Filaments
The present invention is a method for obtaining a ceramic slurry for the production of filaments for 3D FDM printing, comprising adding a polysaccharide, a glycol or an ethanolamine as a gelling agent to a suspension of ceramic material in order to produce said ceramic slurry. The invention also comprises the green body obtained from said slurry and the ceramic filament extruded from the green body.
Fiber-reinforced composite material molded article and method for manufacturing same
The purpose of the present invention is to obtain a fiber-reinforced composite material molded article having high adhesive strength in a boundary portion between an insert portion comprising a fiber-reinforced resin substrate and an integrally molded portion molded integrally with the insert portion. A fiber-reinforced composite material molded article (1) containing reinforcing fibers and a thermoplastic resin and being provided with a first layer (23), a second layer (22), and a third layer (21) in this order, the thickness of each layer, the ratio of the total volume of reinforcing fibers (x2) having a fiber length of 3 mm to less than 100 mm with respect to the total volume of reinforcing fibers present in the layer, the ratio of the total volume of reinforcing fibers (y2) having a fiber length of 0.02 mm to less than 3 mm with respect to the total volume of reinforcing fibers present in the layer, and the volume content of fibers in each layer being controlled so as to be in specific ranges.