B29B17/0005

Method of recycling carbon fiber prepreg waste

The method of recycling carbon fiber prepreg waste includes collecting uncured carbon fiber prepreg waste, where the carbon fiber prepreg waste still includes the backing film associated with the carbon fiber prepreg (typically in the form of a colored polyethylene layer). The uncured carbon fiber prepreg waste is then shredded and inserted into either an open or a closed mold. The mold is then inserted into a hot press, where the shredded carbon fiber prepreg waste is cured under selected temperature and pressure for a selected period of time, dependent upon the particular volume of waste and the desired recycled product. Alternatively, the shredded carbon fiber prepreg waste may be rolled in a hot metallic roller or extruded in a hot melt extruder.

KNEADING APPARATUS
20240208107 · 2024-06-27 · ·

Provided is a kneading apparatus which can obtain, from recovered resin, a recycled resin having a specific viscosity while minimizing the addition of impurities. One kneading apparatus has a second kneader for adding a second resin into a first resin that has been kneaded by a first kneader and kneading the mixture. The second kneader varies the amount of the second resin to be added, according to the viscosity of the first resin kneaded by the first kneader. Other kneading apparatus has a second kneader for adding a second resin and a third resin into a first resin that has been kneaded by a first kneader and kneading the mixture. The second kneader varies the proportion of the to-be-added amount of the second resin with respect to the to-be-added amount of the third resin, according to the viscosity of the kneaded material extruded from the second kneader.

SYSTEMS AND METHODS FOR MANUFACTURING ROTOR BLADES

A method for manufacturing an article includes providing a plurality of flat sheets of fiber-reinforced polymer material. The method also includes forming the plurality of flat sheets of the fiber-reinforced polymer material into a plurality of curved sheets of the fiber-reinforced polymer material. Further, the method includes assembling the plurality of curved sheets of the fiber-reinforced polymer material in a tooling device to form an outer shape of the article. Moreover, the method includes securing each of the plurality of curved sheets of the fiber-reinforced polymer material together to form the article.

Self-recyclable barrier packaging

A multi-layer structure comprising: a) at least one layer comprising a polyolefin component comprising i) 60 to 94 weight percent of a first component selected from the group consisting of ethylene homopolymer, ethylene copolymer, polypropylene homopolymer, polypropylene copolymer, and combinations thereof ii) 0-35 weight percent of a functional polymer component, and iii) 1-35 weight percent of a compatibilizer component comprising an anhydride and/or carboxylic acid functionalized ethylene/alpha-olefin interpolymer having a melt viscosity (177 C.) less than, or equal to, 200,000 cP and a density from 0.855 to 0.94 g/cc; b) at least one tie layer comprising maleic-anhydride grafted polymer with a melt index of less than 50 dg/min, wherein the tie layer does not contain the compatibilizer component; and c) at least one polar layer comprising a polar polymer, is disclosed.

Method for Production of Low Density Polyester Foam and Articles Made Thereof Utilizing Low I.V. Polyester Feedstock
20190127543 · 2019-05-02 ·

A method for producing low density polyester foam utilizing low I.V. polyester feedstock includes providing a low intrinsic viscosity raw material. The low intrinsic viscosity raw material includes between 25% to 100% of a post consumer polyester and has an intrinsic viscosity of less than 0.8 dl/g. The intrinsic viscosity of the low intrinsic viscosity raw material is increased via a de-condensation reaction configured to support foaming. The intrinsic viscosity of the low intrinsic viscosity raw material is increased to 1.1 dl/g or greater. A starting formulation is created including the low intrinsic viscosity raw material with the increased intrinsic viscosity. The starting formulation is foamed to create the polyester foam. Wherein, the polyester foam produced has a specific gravity of less than 0.65 g/cc.

SKILLFUL THREE-DIMENSIONAL PRINTING

The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.

Apparatus and method for manufacturing rubber sheet
10259148 · 2019-04-16 · ·

In one embodiment of an apparatus for manufacturing a rubber sheet, a continuous rubber material is supplied onto a supply conveyor in a meandering state by supplying the continuous rubber material onto the supply conveyor while moving rubber supply device in a reciprocating manner in a roll axial direction. The rubber supply device has a full width moving mode in which the rubber supply device moves in the roll axial direction such that the continuous rubber material has a meandering shape of a width corresponding to a width of a rubber sheet, and a partial width moving mode in which the rubber supply device moves in the roll axial direction such that the continuous rubber material has a meandering shape of a width obtained by excluding widths of both edge portions of the rubber sheet from the width of the rubber sheet.

VOID-CONTAINING POLYESTER FILM AND METHOD FOR PRODUCING SAME
20190084206 · 2019-03-21 · ·

A void-containing polyester is disclosed which is excellent in concealing properties, whiteness, and thermal dimensional stability. A void-containing polyester film includes an internal void-containing layer (layer A). The void-containing layer contains a polyester matrix resin and a polypropylene dispersed resin, and satisfies the following requirements (1) to (3), and an apparent density of the film is in a range of 0.8 to 1.2 g/cm.sup.3. (1) A melt viscosity (1) of the polyester resin at a melting temperature of 280 C. and a shear rate of 121.6 sec.sup.1 is 90 to 400 Pa.Math.s (2) A melt viscosity (2) of the polypropylene resin at a melting temperature of 280 C. and a shear rate of 121.6 sec.sup.1 is 300 to 850 Pa.Math.s (3) A melt viscosity ratio (2/1) of the polyester resin and the polypropylene resin at a melting temperature of 280 C. and a shear rate of 121.6 sec.sup.1 is 1.5 to 4.5

Tubular formed body, and storage structure

A tubular molded body that can reduce restrictions on attachment to another member to be easily attached to another member. The tubular molded body 10 includes a tube main body 11 formed in a tubular shape and an attachment flange 100 formed in a flange shape to project from the tube main body 11. The attachment flange 100 includes a thin-walled hinge 130 and is rotatable by the hinge.

METHOD OF RECYCLING CARBON FIBER PREPREG WASTE

The method of recycling carbon fiber prepreg waste includes collecting uncured carbon fiber prepreg waste, where the carbon fiber prepreg waste still includes the backing film associated with the carbon fiber prepreg (typically in the form of a colored polyethylene layer). The uncured carbon fiber prepreg waste is then shredded and inserted into either an open or a closed mold. The mold is then inserted into a hot press, where the shredded carbon fiber prepreg waste is cured under selected temperature and pressure for a selected period of time, dependent upon the particular volume of waste and the desired recycled product. Alternatively, the shredded carbon fiber prepreg waste may be rolled in a hot metallic roller or extruded in a hot melt extruder.