A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) washing a plurality of flakes of recycled PET; (B) providing a PET crystallizer; (C) after the step of washing the plurality of flakes, passing the plurality of flakes of recycled PET through the PET crystallizer; (D) at least partially melting the plurality of flakes into a polymer melt; (E) providing a multi-rotating screw (MRS) extruder having an MRS section; and a vacuum pump in communication with the MRS section; (F) using the vacuum pump to reduce a pressure within the MRS Section; (G) after the step of passing the plurality of flakes through the PET crystallizer, passing the polymer melt through the MRS Section; and (H) after the step of passing the polymer melt through the MRS extruder, forming the polymer melt into bulked continuous carpet filament.

The present disclosure provides methods and systems for manufacturing a composite component. User input indicative of component parameters for fabrication of the composite component are obtained, the component parameters including a prepreg offcut material parameter indicative of a prepreg offcut to be recycled. At least one staging parameter for a staging process of the prepreg offcut is determined based on the prepreg offcut material parameter. A compression moulding process map for the fabrication is determined based on the component parameters A manufacturing parameters for the fabrication is determined based on the compression moulding process map. At least one signal indicative of the staging parameters, the compression moulding process map, and the manufacturing parameters is issued.

A method of making a flexible package made of polymeric film is provided. The method comprises the steps of: a) obtaining post-industrial recycled material from post-industrial recycling of precursor polymeric film formed of precursor polymeric material which is substantially the same as the virgin polymeric material of step c), b) providing at least 30 weight-% post-industrial recycled material obtained in step a) based on the overall weight of the polymeric film, c) providing up to 70 weight-% of virgin polymeric material based on the total weight of the polymeric film, and d) jointly melting the virgin polymeric material and the post-industrial recycled material. The method comprises the steps of: e) extruding the molten polymeric material and molten post-industrial recycled material to form a polymeric film, f) providing print on one or both surfaces of the polymeric film, and g) converting the polymeric film into the flexible package.

The invention relates to a method of preparing reclaimed rubber, especially using multi-stage screw extruders, which belongs to the field of recycling and reusing of waste rubber. The rubber powder and softener which were preliminarily mixed are compacted and added into first counter rotating twin screw extruder through thermal insulation and metering apparatus, the softener permeates the waste rubber powder uniformly under the action of temperature in the extruder to finish primary desulfurization of rubber waste powder; add preliminary devulcanized material continuously into second multi screw extruder after cooling by transformation device, rapid desulfurization and regeneration can be achieved by means of activator and shear action; The desulfurized rubber powder is cooled and transported into the third multi-screw extruder in series, the performance of deprocessing can be improved by shear action under low temperature; After extrusion, the recycled rubber is obtained by molding device and cooling device. The whole process is completed under closed oxygen isolation condition, realizing safe, simple and continuous desulfurization regeneration. It is energy saving and environmental protection with excellent properties.

This application is directed to polymer blends of polyethylene naphthalate, polytrimethylene terephthalate, and polyethylene naphthalate, for use in fibers, such as carpet fibers, and other applications. This application is also directed to methods of producing such polymer blends and fibers.

A blade system for device for recycling mixed plastic is disclosed. Furthermore, a device and a method for recycling unidentified, unclean, and unsorted mixed plastic into reusable plastic mixture is disclose. The present solution allows the recycling of mixed plastic waste outdoors, both in warm and cold climate conditions. In the course recycling mixed plastic waste the mixed plastic waste is taken to a melting temperature, at which the mixed plastic waste is mixed in a molten state, and the organic and bacterial material is destroyed during the thermal processing. After the melting, mixing and thermal processing of the mixed plastic waste, the compaction process of the molten mixed plastic waste is performed. Volume compacting is performed, and the mass of mixed plastic waste in a molten state is rapidly cooled down, crushed, after-cooled and homogenized.

The invention relates to a method and to an assembly for recycling plastic materials, comprising the following processing steps: a) reprocessing the raw material, wherein the material, if necessary, is comminuted and brought into a fluid-like form and heated and permanently mixed, while preserving the lumpiness and pourability thereof, and optionally the viscosity thereof is increased and/or it is degassed, softened, dried and/or crystallized; b) melting the reprocessed material, at least so much that filtration is possible; c) filtering the melt in order to remove impurities; d) homogenizing the filtered melt; e) degassing the homogenized melt; and f) discharging and/or subsequently processing the melt, such as by granulation, blown film processing, with said processing steps being carried out consecutively in the order listed.

The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.

The invention relates to a continuous method for removing a solvent from a suspension or solution comprising a dissolved target polymer by integrated drum-drying and extrusion of said suspension or solution comprising the dissolved target polymer. The invention also relates to a plastic waste recycling system for recycling a target polymer. Furthermore, the invention also relates to a polymer material obtained by this recycling method.

The embodiments relate to a polyester film, to a process for preparing the same, and to a process for regenerating a polyethylene terephthalate (PET) container using the same. The polyester film has excellent seaming characteristics and recyclability by virtue of controlled crystallinity, whereby clumping rarely occurs even if it is thermally treated for a long period of time in the regeneration process.