B29B17/02

Systems and methods for reusing shingles
20230173714 · 2023-06-08 ·

Embodiments of the present invention may provide methods and systems for recycling asphalt shingles (1) perhaps in a chemical solution (2) to provide oil free recyclable fiberglass (6), oil free recyclable sand (7), and even recyclable oil (8). The present invention may provide a screened tubular rotating equipment (16) may be at least partially immersed (18) in a tank (17) of a chemical solution (2) to treat the asphalt shingles (1).

ROOF COVER BOARD WITH IMPROVED FRAGMENT SIZE AND PLASTIC-TO-PAPER RATIO

Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

ROOF COVER BOARD WITH IMPROVED FRAGMENT SIZE AND PLASTIC-TO-PAPER RATIO

Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

Manufacture of filament material

A method utilizes waste product in manufacturing, such as manufacture of filaments or micro-pellets for use in manufacturing applications such as additive manufacturing, extrusion, injection molding, blow molding and other applications.

Cellulose-fiber dispersion polyethylene resin composite material, formed body and pellet using same, production method therefor, and recycling method for cellulose-fiber adhesion polyethylene thin film piece

A cellulose fiber dispersion polyethylene resin composite material formed by dispersing a cellulose fiber into a polyethylene resin, in which a proportion of the above-described cellulose fiber is 1 part by mass or more and 70 parts by mass or less in a total content of 100 parts by mass of the polyethylene resin and the cellulose fiber, and the polyethylene resin satisfies a relationship: 1.7>half-width (Log(MH/ML))>1.0 in a molecular weight pattern obtained by gel permeation chromatography measurement, and a formed body and a pellet using the same, a production method therefor, and a recycling method for the cellulose fiber adhesion polyethylene thin film piece.

Microwave dipolar heating of energetic polymers for carbon fiber-matrix separation

The present technology provides a carbon fiber reinforced plastic that includes carbon fibers covalently bonded to an energetic polymer and a polymer matrix. Also described is a method for recycling carbon fibers from the carbon fiber reinforced plastic material using microwave energy to separate the carbon fibers from the polymer matrix.

Utilization of fine mineral matter in the conversion of non-biodegradable plastic and in remediation of soils polluted with non-biodegradable plastic
11667058 · 2023-06-06 · ·

The disclosed embodiments describe a novel approach to the utilization of the fine mineral matter derived from coal and/or coal refuse (a by-product of coal refining) to convert a non-biodegradable plastic into a biodegradable plastic. The fine mineral matter could also be based on volcanic basalt, glacial rock dust deposits, iron potassium silicate and other sea shore mined deposits. The conversion of the non-biodegradable plastic into biodegradable plastic in soil further increases nutrients availability in soil with the transition metals released as a result of biodegradation of the biodegradable plastic.

Utilization of fine mineral matter in the conversion of non-biodegradable plastic and in remediation of soils polluted with non-biodegradable plastic
11667058 · 2023-06-06 · ·

The disclosed embodiments describe a novel approach to the utilization of the fine mineral matter derived from coal and/or coal refuse (a by-product of coal refining) to convert a non-biodegradable plastic into a biodegradable plastic. The fine mineral matter could also be based on volcanic basalt, glacial rock dust deposits, iron potassium silicate and other sea shore mined deposits. The conversion of the non-biodegradable plastic into biodegradable plastic in soil further increases nutrients availability in soil with the transition metals released as a result of biodegradation of the biodegradable plastic.

REFINER, INSTALLATION AND METHOD FOR TREATING COMPOSITE PRODUCTS
20230166308 · 2023-06-01 ·

The invention relates to a refiner (1) for treating composite products made from thermoplastic material(s), comprising an enclosure (3) with a cylindrical wall, defining a treatment chamber provided with at least one feed opening (5) for products to be treated and at least one outlet opening (5′) for treated products, and a cylindrical drum (6), mounted so as to be able to move in the cylindrical enclosure (3) and having a diameter smaller than that of the latter, the longitudinal axes of symmetry of the outer enclosure (3) and the inner drum (6) respectively being parallel to each other,

the refiner (1) being characterized in that it comprises a means for heating the treatment chamber (4) and in that the drum (6) is mounted in the outer enclosure (3) so that it is able to move in rotation about its longitudinal axis (A2) and so that its longitudinal axis (A2) is able to move along a circular path around the longitudinal axis of said enclosure (3), the two types of possible movements mentioned above being controlled by separate drive and/or actuation means allowing them to be effected selectively or in combination.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220356321 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.