B29C35/002

SCALABLE TOOLING SYSTEM USING HIGHLY PARALLEL CONVECTION HEATING FOR PROCESSING OF HIGH TEMPERATURE COMPOSITE MATERIALS

The present example provides a scalable tooling system using highly parallel convection heating for processing of high temperature composite materials. A single-sided mold is provided with vacuum pressure to cast and consolidate a raw material. The mold is integrally heated by a plurality of discretized heat sources providing a plurality of convection airflow sources to minimize the hot and cold spots inherit to typical convection oven processing. Airflow is arranged by orifices aligned conformally to the mold's profile surface such that rapid heating rates may be achieved while maintaining temperature control along the mold surface.

POLYMERIZATION APPARATUS
20210260559 · 2021-08-26 ·

[Abstract] A polymerization apparatus according to an embodiment of the present invention includes: a light irradiator; and a polymerization vessel. The light irradiator includes a first casing and a light source assembly. The first casing includes a light source chamber defined by cylindrical side walls, a ceiling, and a floor including a light-transmissive window member. The light source assembly includes a base having a light-emitting surface on which a plurality of light-emitting diodes is disposed in a predetermined pattern and a heat-dissipating surface to which a heat sink is joined, and the light source assembly is disposed within the light source chamber so that the light-emitting surface faces the light-transmissive window member. The polymerization vessel includes a polymerization cup and a second casing. The polymerization cup has a frustoconical or substantially frustoconical shape that opens upward and increases in diameter upward, and is capable of housing an object therein. The second casing is a bottomed cylindrical or box-shaped casing having an opening at the apex thereof, the polymerization cup being attachably/detachably housed in the second casing via the opening. In this polymerization apparatus, light that has been emitted by the plurality of light-emitting diodes of the light irradiator and has passed through the light-transmissive window member is applied to the inside of the polymerization cup of the polymerization vessel.

Systems, cure tools, and methods for thermally curing a composite part
11110631 · 2021-09-07 · ·

An example method for curing a composite part includes placing the composite part onto a topside of a cure tool, and a bottom surface of the composite part contacts the topside of the cure tool and a top surface of the composite part is opposite the bottom surface of the composite part. The method also includes placing the cure tool and the composite part into an autoclave, using the autoclave to apply external heat to the cure tool and the composite part so that air flows over the top surface of the composite part to heat the top surface, and applying additional heat to a backside of the cure tool via radiation provided by at least one heating source of the cure tool, so as to reduce a temperature difference between the backside of the cure tool and the top surface of the composite part being cured.

Bragg-peak three-dimensional manufacturing with resins
20210170639 · 2021-06-10 ·

This patent application claims the use of directed energy in the form of electronically scanned ion beams (e.g., proton beams) to form plastic parts by selectively curing commodity or engineering resin in the shape of the part. Polymerization is limited to the vicinity of the controlled Bragg-peak of the ion beam (i.e., where linear energy transfer is maximized), if necessary, by the use of chemical polymerization inhibitors or conditions that inhibit polymerization. This technology is more flexible than conventional or continuous three-dimension printing/production (e.g., CLIP™) because (i) it is not confined to layer-by-layer construction, (ii) it does not require a moving stage upon which the plastic part is formed, (iii) it is independent of orientation of the part (not dependent on gravity), and (iv) it allows the incorporation of fillers and pre-formed elements of almost any material into the final part. The process can be faster than “printing” processes because multiple beams can work from different directions simultaneously and the freedom from the layer-by-layer constraint allows time-saving strategies for building and final curing of the part.

Fuel tank producing apparatus

Provided is a fuel tank producing apparatus capable of uniformly heating a tank container in a short period of time. The fuel tank producing apparatus includes a heat curing furnace for heating the tank container and a hot air generator for generating hot air. The heat curing furnace is internally provided with a nozzle for blowing the hot air onto the surface of the tank container, and externally provided with a rotating portion for rotating the tank container about the central axis thereof. The nozzle is located at a position displaced to the left relative to the vertical direction to the central axis of the tank container as viewed from the direction of the central axis of the tank container. The rotating portion is configured to rotate the tank container in the reverse direction of a direction in which the hot air is blown from the nozzle.

Length-adjustable device for curing a tubular liner
10989349 · 2021-04-27 · ·

The present invention relates to a device for curing resin-impregnated lining tubes using high-energy radiation, comprising at least two radiation sources for generating high-energy radiation, wherein the device has a front end, a rear end, two oppositely situated side ends, a top end, and a bottom end, wherein a length of the device from the front end to the rear end is smaller in a transport state than in an operating state. At least one element of the device is foldably, displaceably, rotatably, and/or movably supported, and at least one first radiation source is situated farther from at least one additional radiation source in the operating state than in the transport state. The device includes a fastening point on which a tensile force can act, in particular in the longitudinal direction of the device in order to transfer the device from the transport state into the operating state.

OPTICAL FORMING DEVICE AND FORMING METHOD
20210132437 · 2021-05-06 · ·

An optical forming device includes a light source to emit light for causing liquid photocurable resin to undergo curing and an optical modulator to modulate the light for causing the liquid photocurable resin to undergo curing in a pattern based on a shape of a three-dimensional object, and irradiate the liquid photocurable resin with the modulated light. The optical modulator includes a liquid crystal device to modulate the light for causing the liquid photocurable resin to undergo curing in the pattern, and emit the modulated light as linearly polarized light and an optical retardation device to impart a phase difference to the linearly polarized light emitted from the liquid crystal device, and emit the light imparted with the phase difference.

VENTILATION MODULE AND ASSOCIATED STRETCHING SYSTEM
20210031411 · 2021-02-04 ·

An improved ventilation module is characterised by the following features, among others: a ventilation outlet channel (61) having a gas flow inlet side (61c) and an opposite gas flow outlet side (61d) is provided, the ventilation outlet channel (61) is separated in the longitudinal direction to form at least two ventilation channel portions (61a, 61b), such that the at least two ventilation channel portions (61a, 61b) are adjustable away from and towards one another transversely to the longitudinal extent of the ventilation outlet channel (61), whereby the width (B) of the ventilation outlet channel (61) and thus the flow cross section can be increased or decreased.

Systems, Cure Tools, and Methods for Thermally Curing a Composite Part
20210001518 · 2021-01-07 ·

An example method for curing a composite part includes placing the composite part onto a topside of a cure tool, and a bottom surface of the composite part contacts the topside of the cure tool and a top surface of the composite part is opposite the bottom surface of the composite part. The method also includes placing the cure tool and the composite part into an autoclave, using the autoclave to apply external heat to the cure tool and the composite part so that air flows over the top surface of the composite part to heat the top surface, and applying additional heat to a backside of the cure tool via radiation provided by at least one heating source of the cure tool, so as to reduce a temperature difference between the backside of the cure tool and the top surface of the composite part being cured.

Method for obtaining at least one structure approximating a sought structure by reflow

A method for determining at least one reflow parameter for obtaining a structure approximating a sought structure by reflowing an initial structure different to the sought structure, the initial structure including at least one pattern formed in a thermo-deformable layer arranged on a substrate. The thermo-deformable layer forms a residual layer surrounding each pattern and from which each pattern extends such that each pattern has an interface only with the surrounding medium. The method includes: predicting progression over time of geometry of the initial structure subject to reflow, to obtain a plurality of predicted structures each associated with reflow parameters including at least a reflow time and a reflow temperature; computing correlation values of the geometry of each predicted structure with respect to the sought structure; identifying reflow parameters for obtaining the predicted structure offering a highest correlation value.