A method for building a mold and building a protective skin on a premade body. The surface of the premade body can be sprayed with a mold release agent and then coated with bedliner material.

The producing method includes: (I) providing an active energy ray curable resin composition for mold surface release treatment between a mold having uneven microstructure on its surface and a substrate, and after curing the resin composition by irradiation with an active energy ray, peeling off the substrate together with a cured article of the active energy ray curable resin composition from the surface of the mold, thereby performing a release treatment to the surface of the mold; and (II), after step (I), providing an active energy ray curable resin composition for shaping between the substrate and the mold, the surface of which has been treated by the release treatment, and after curing the resin composition by an active energy ray, peeling off the substrate together with a cured article of the active energy ray curable resin composition for shaping from the surface of the mold.

The present invention generally relates to a system and method for using a volatile organic compound (VOC) free low radiant flux LED UV curable composition, and more particularly to unique and novel uses of the composition such as one or two or more of a fire retardant, clear coat, composite material, resin, top coat, improved holdout coating, a sealant coat, and combinations of the same.

The present invention generally relates to a system and method for using a volatile organic compound (VOC) free low radiant flux LED UV curable composition, and more particularly to unique and novel uses of the composition such as one or two or more of a fire retardant, clear coat, composite material, resin, top coat, improved holdout coating, a sealant coat, and combinations of the same.

Described are: an active-energy-ray-curable composition (38) containing a phosphate ester compound of which an aqueous solution prepared by extracting with 50 mL of water per 1 g of the phosphate ester compound has a pH value of 6.5 to 7.5 at 25 C., wherein the value of (the concentration of phosphoric acid in the aqueous solution, expressed in mass ppm)(the content of the phosphate ester compound in the active-energy-ray-curable composition, expressed in mass %) is 50 or less; and a process for producing a transparent film (40) which includes the active-energy-ray-curable composition (38) and in which a cured resin layer (44) having a fine uneven structure is formed on the surface of a base film (42).

A method of manufacturing a tire curing bladder, the method includes the steps of (i) providing a cured tire curing bladder; and (ii) applying an air barrier composition to the cured tire curing bladder to form an air barrier layer. A method of restoring the air retention of a tire curing bladder, the method includes the steps of (i) providing a used tire curing bladder; and (ii) applying an air barrier composition to the used tire curing bladder to form an air barrier layer.

Three-dimensional objects are formed by photo-curing a liquid polymer by exposure to a radiation, which radiation (e.g., at 410 nm) is provided by a collimated light source composed of an array of light emitting diode (LED) sources, an array of baffles, and an array of lenses. The baffles limit beam widths of each individual LED source in the array of LED, and the array of lenses is located one focal length from said array of LED sources.

A manufacturing process for making aircraft engine parts utilizes reusable reconfigurable smart memory polymer mandrel tooling, low temperature metal deposition, and composite part lay-up with resin coated conformable braided carbon fiber sleeves, to fabricate both metal internal engine parts and non-metal external parts for turbine engines.

Described herein is a process for producing molded non-crosslinked polymer materials including at least one at least partially coated surface, where a coating composition having release agent properties is used to coat the non-crosslinking polymer material. The coated materials show good optical properties as well as a good mechanical stability as well as a high flexibility. Further described herein are molded non-crosslinked polymer materials including at least one at least partially coated surface, which are produced by the process.

Compression molding methods for improving the durability and weatherability of a composite material are provided. The methods include disposing a protective surface film on a composite material; adhering the protective surface film to the composite material; and compression molding the protective surface film. The composite material comprises a thermoplastic polymer and a reinforcement material. The protective surface film comprises at least one stabilizer that minimizes or prevents degradation of the underlying composite material when exposed to ultraviolet radiation and/or heat. The composite material may be heated in an oven having an environment comprising oxygen. The protective surface film may be disposed on the composite material prior to the composite material entering the oven; while the composite material is in the oven; or after the composite material exits the oven.