The present invention provides a molding precursor for a fiber-reinforced polyimide resin molded article, which is formed by impregnating a functional fiber with an addition-reaction type polyimide resin. The molding precursor has a melt viscosity in the range of 300 to 3200 kPa.Math.s under conditions of keeping for 1 to 10 minutes at a temperature 5 to 20° C. lower than the thickening-start temperature so as to effectively prevent a fiber-reinforced polyimide resin molded article from warping. The present invention provides also a method for producing the molding precursor.

The present invention provides a molding precursor for a fiber-reinforced polyimide resin molded article, which is formed by impregnating a functional fiber with an addition-reaction type polyimide resin. The molding precursor has a melt viscosity in the range of 300 to 3200 kPa.Math.s under conditions of keeping for 1 to 10 minutes at a temperature 5 to 20° C. lower than the thickening-start temperature so as to effectively prevent a fiber-reinforced polyimide resin molded article from warping. The present invention provides also a method for producing the molding precursor.

Upon manufacturing a heat-resistant container using PET sheet, high heat-resistance is achieved without a stretching operation. The method comprises a molding sheet-making process, wherein a sheet is made including organic acid metal salt particulates produced by allowing an inorganic basic material or carbonate that is solid at ordinary temperature to react with an organic acid that is solid at ordinary temperature in the equivalent relationship, and a container-molding process, wherein, the molding sheet made in the molding sheet-making process is heated to 80-130° C., formed into a container shape by a vacuum or vacuum-pressure forming machine using a mold, and heat-set by keeping at 130-220° C. in the same mold, and the container formed in the container-molding process has a crystallinity of 18% or more.

Upon manufacturing a heat-resistant container using PET sheet, high heat-resistance is achieved without a stretching operation. The method comprises a molding sheet-making process, wherein a sheet is made including organic acid metal salt particulates produced by allowing an inorganic basic material or carbonate that is solid at ordinary temperature to react with an organic acid that is solid at ordinary temperature in the equivalent relationship, and a container-molding process, wherein, the molding sheet made in the molding sheet-making process is heated to 80-130° C., formed into a container shape by a vacuum or vacuum-pressure forming machine using a mold, and heat-set by keeping at 130-220° C. in the same mold, and the container formed in the container-molding process has a crystallinity of 18% or more.

A method for manufacturing of a part made of composite material including pre-compacting to a predetermined shape of a mixture of a first thermosetting resin with discontinuous long fibers so as to form a first preform, pre-curing the first preform until an intermediate conversion stage corresponding to a solidification of said first resin, contacting the first preform with a second preform including a fiber structure of continuous fibers impregnated with a second thermosetting resin, polymerizing the first and second preforms so as to form a part made of composite material including a body made of composite material including reinforcement made of continuous fibers consolidated by an organic matrix provided with a portion made of composite material including reinforcement made of discontinuous long fibers consolidated by an organic matrix.

A method for manufacturing of a part made of composite material including pre-compacting to a predetermined shape of a mixture of a first thermosetting resin with discontinuous long fibers so as to form a first preform, pre-curing the first preform until an intermediate conversion stage corresponding to a solidification of said first resin, contacting the first preform with a second preform including a fiber structure of continuous fibers impregnated with a second thermosetting resin, polymerizing the first and second preforms so as to form a part made of composite material including a body made of composite material including reinforcement made of continuous fibers consolidated by an organic matrix provided with a portion made of composite material including reinforcement made of discontinuous long fibers consolidated by an organic matrix.

A large area patterned film includes a first patterned area; a second patterned area; and a seam joining the first patterned area and the second patterned area, wherein the seam has a width less than about 20 micrometers. A method for tiling patterned areas includes depositing a predetermined thickness of a curable material; contacting a first portion of the curable material with a mold; curing the first portion of the curable material; removing the mold from the cured first portion of the curable material; contacting a second portion of the curable material with the mold, such that the mold contacts a portion of the cured first portion of the curable material; curing the second portion of the curable material; and removing the mold to yield a seam between the cured first portion of the curable material and the cured second portion of the curable material, wherein the seam has a dimension less than about 20 micrometers.

A method for manufacturing a molded product with fine structure includes steps of, in a temperature-controlled stamper mold provided with a fine structure including a concavo-convex pattern having a width of 10 nm to 1 μm, forming a thermoplastic molten polymer layer to be in contact with the fine structure 20 of the stamper mold having been kept at a predetermined temperature and holding the thermoplastic molten polymer layer for a predetermined time so as to transfer the fine structure of the stamper mold to the thermoplastic molten polymer layer under gravity.

A method for manufacturing a molded product with fine structure includes steps of, in a temperature-controlled stamper mold provided with a fine structure including a concavo-convex pattern having a width of 10 nm to 1 μm, forming a thermoplastic molten polymer layer to be in contact with the fine structure 20 of the stamper mold having been kept at a predetermined temperature and holding the thermoplastic molten polymer layer for a predetermined time so as to transfer the fine structure of the stamper mold to the thermoplastic molten polymer layer under gravity.

The invention provides a method of producing a solid material, and the method includes: applying a light coloring substance to at least one of an inner surface of a die bore, an upper end surface of a lower punch, and a lower end surface of an upper punch; filling a powdery material in the die bore; compression molding the powdery material filled in the die bore with use of the upper punch and the lower punch; and irradiating with light a molded product obtained by the compression molding to color the molded product.