B29C43/22

Resin sheet and method of producing resin sheet
11654601 · 2023-05-23 · ·

Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.

Resin sheet and method of producing resin sheet
11654601 · 2023-05-23 · ·

Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.

Improved self-adhesive device and associated molding device
20230027363 · 2023-01-26 ·

A retaining device including a base having an upper face and a lower face, the base extending along a primary direction, having a width defined along a secondary direction perpendicular to the primary direction, and a thickness measured along a direction perpendicular to the primary direction and to the secondary direction, a plurality of retaining elements extending on the upper face of the base, each retaining element including a rod, the retaining elements being integrally formed with the base, the retaining elements being arranged in rows and in columns extending respectively along the secondary direction and the primary direction, wherein at least X rows and/or X columns of the retaining device have distinct numbers of retaining elements, where X is equal to 2.

Forming fastener elements

Arrays of male fastener elements are formed by molding preforms in cavities defined in one or more adjacent plates and shaped to mold preform arms that extend to a plate side, such as in a cross-machine direction of a continuous molding process. The preforms may be deformed to flatten their upper surfaces and lengthen the arms. Stems of preforms have molded side surfaces and each have width, measured in the longitudinal direction of the strip, that narrows with distance from the strip surface, and also narrows with distance from a parting line extending from the strip surface to the head between the arms.

Production method for fiber-reinforced thermoplastic resin composite material, production method for fiber-reinforced thermoplastic resin tape, production method for press-molding material, production method for molded article, unidirectional prepreg, and molded article
11826940 · 2023-11-28 · ·

A production method for a fiber-reinforced thermoplastic resin composite material, the method using a crosshead die (1) that has a maximum aperture height of 1 mm or more, wherein reinforcing fibers are supplied in a reinforcing fiber bundle to the crosshead die (1), the reinforcing fibers are conjugated with a melted thermoplastic resin, and the conjugate is brought into contact with a pressurization surface that is at or below the solidification temperature of the thermoplastic resin, is pressurized, and is shaped to have a thickness that is 50% or less of the aperture height.

Production method for fiber-reinforced thermoplastic resin composite material, production method for fiber-reinforced thermoplastic resin tape, production method for press-molding material, production method for molded article, unidirectional prepreg, and molded article
11826940 · 2023-11-28 · ·

A production method for a fiber-reinforced thermoplastic resin composite material, the method using a crosshead die (1) that has a maximum aperture height of 1 mm or more, wherein reinforcing fibers are supplied in a reinforcing fiber bundle to the crosshead die (1), the reinforcing fibers are conjugated with a melted thermoplastic resin, and the conjugate is brought into contact with a pressurization surface that is at or below the solidification temperature of the thermoplastic resin, is pressurized, and is shaped to have a thickness that is 50% or less of the aperture height.

Fastening tape with flexibility in the longitudinal direction and associated methods

A fastening tape having flexibility in a longitudinal direction of the fastening tape. The fastening tape includes a plurality of fasteners, a support, and magnetic material positioned on the support. The support defines a plurality of plateaus and a plurality of valleys. The magnetic material is positioned on at least a portion of one of the plurality of plateaus or the plurality of valleys of the support such that a height of the magnetic material varies in the longitudinal direction. Because the height of the magnetic material varies, the fastening tape is more flexible in the longitudinal direction. In some cases, the fastening tape is also flexible in the lateral direction.

Sheet Material, Mold, and Methods of Making and Using the Sheet Material and Mold
20220259857 · 2022-08-18 · ·

A one-piece component comprising a tetrahedral-octahedral honeycomb lattice is disclosed herein, along with a mold, a system and methods of making the component. A one-piece component comprising a truncated tetrahedral-octahedral honeycomb lattice also is disclosed, along with corresponding molds, systems and methods.

Sheet Material, Mold, and Methods of Making and Using the Sheet Material and Mold
20220259857 · 2022-08-18 · ·

A one-piece component comprising a tetrahedral-octahedral honeycomb lattice is disclosed herein, along with a mold, a system and methods of making the component. A one-piece component comprising a truncated tetrahedral-octahedral honeycomb lattice also is disclosed, along with corresponding molds, systems and methods.

RESIN SHEET AND METHOD OF PRODUCING RESIN SHEET
20220288820 · 2022-09-15 · ·

Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.