A method for making a floor or wall panel has a foamed polymer core. A foamable polymer powder is foamed between two conveyor belts in the forming zone of a steel belt press. The sum of the thicknesses of the two conveyor belts and the total thickness of the layers at the entrance of the steel belt press is less than or equal to the opening of the steel belt press at the entrance of the steel belt press. The sum of the thicknesses of the two conveyor belts and the total thickness of the substrate at the outlet of the steel belt press is equal to the opening of the steel belt press at the outlet of the steel belt press and greater than the sum of the thicknesses of the two conveyor belts and the total thickness of the layers at the entrance of the steel belt press.

The present invention disclosed a foam product and the manufacturing method thereof. The foam product includes a foam core, an outer skin, a cross-linked foam sheet and a bottom plate, wherein the aforementioned layers are all pre-made. The cross-linked foam sheet is laminated onto a bottom surface of the foam core, and the outer skin is then laminated onto a top surface and a periphery of the foam core. Lastly, the bottom plate is laminated onto the cross-linked foam sheet, wherein, the bottom plate has a non cross-linked foam sheet and a non-foam plastic plate, so that when the bottom plate is laminated onto the crossed-link foam sheet, the non cross-linked foam sheet is sandwiched between the cross-linked foam sheet and the non-foam plastic plate.

A perforated expanded low density polyethylene foam layer, wherein in the expanded low density polyethylene layer at least 80% of the blowing agents are dissipated from closed cells within the expanded low density polyethylene layer forming evacuated closed cells whereby a partial vacuum is formed within the closed cells of the low density polyethylene layer.

A damper of a heating, ventilation, and/or air conditioning (HVAC) system includes a damper blade having a blade body with a hollow portion extending to an end of the blade body. The damper also includes an axle defining an axis about which the damper blade is configured to rotate, where the axle extends from the end of the blade body. The damper also includes a spring thrust bearing having a spring thrust bearing opening through which the axle extends. The spring thrust bearing is configured to support an axial load of the damper blade. The damper also includes an end cap disposed within the hollow portion of the blade body such that the end cap is flush with the end of the blade body.

Method for controlling the operation of a device for producing a particle foam component, wherein the device includes at least one function unit, which is controllable during its operation in respect of at least one target value. The method includes selecting, selection, on the basis of at least one selection criterion, of a control parameter set from a data storage unit, in which a plurality of control parameter sets are stored, which each has at least one control parameter for controlling the operation of at least one function unit of the device in respect of at least one target value; and applying the at least one selected control parameter set to control the operation of the device, in particular to control the operation of the function unit of the device affected by the particular control parameter set.

A composite material is formed by combining an expandable polymer having a charge with another polymer having an opposite charge to produce. In particular, the composite material can be prepared by combining the polymers with a medium such as and water, and expanding the mixture using a treatment that expands the mixture to produce, for example, insoluble porous foam-like composite

Methods of making molded polystyrene articles are described. The methods include introducing steam into a mold simultaneous to filling the mold with foam particles, and cooling the mold without the use of cooling water. The method can be performed faster and with a lower temperature differential than conventional molding processes, permitting faster turn-around to the production of subsequent molded articles. The molded articles produced by the method can have thicker side walls, improved foam particle fusion, and improved compression properties as compared to conventional EPS molding processes.

A gel-foam body amalgamation system including a vacuum lift-table; a gel heating metal lift-table; a gel foam fusion lift-table; an overhead double-beam bridge crane; a hood conveyor apparatus; a hood; a foam core body; an intermediary foam core body; a vacuum lift-table cover; a gel heating metal lift-table cover; and a gel foam fusion lift-table. A method of operating the gel-foam body amalgamation system for producing a dual-core foam body amalgamate including a foam core body and an intermediate foam core body. In another embodiment, a gel body amalgamation system including a vacuum table; a heating metal table, a fusion table; and overhead double-beam bridge crane; a hood conveyor apparatus; a hood; a core body; an intermediary core body. A method including a core body and an intermediate core body for producing a dual-core body amalgamate.

A method of making a foamed article, for example a foamed component for an article or footwear, comprises depositing an unfoamed, thermoplastic polymer onto a support surface in a three-dimensional printing process to form an unfoamed article; heating the article to soften the article and infusing the softened article with at least one inert gas at a first pressure greater than atmospheric pressure that is sufficient to cause the at least one inert gas to permeate into the softened article; and reducing the pressure to second pressure below the first pressure while the article is softened to at least partially foam the article, wherein a surface of a partial mold limits foam expansion in at least one direction but less than all directions. The article or a part of the article may be made by printing a thermoplastic polymeric material with a three-dimensional printer in a structure of interconnected, unfoamed, thermoplastic polymeric members spaced to define openings between the thermoplastic polymeric members.

An injection molding system includes an extruding system. The extruding system includes a mixing unit configured to receive the polymeric material from the melting unit and configured to mix a polymeric material with a blowing agent and to form a mixture, wherein the mixing unit includes a mixing rotor disposed in a hollow mixing cartridge, and a ratio of a shortest distance between an inner sidewall of the hollow mixing cartridge and the mixing rotor to a diameter of the mixing rotor is in a range of 1:1500 to 1:4500. The injection molding system further includes a discharging channel communicable with the extruding system, a molding device configured to receive the mixture from the discharging channel, and a supporting device configured to facilitate an engagement of the discharging channel and the molding device, the supporting device includes a first element protrudes from the extruding system and a second element disposed on the molding device.