A system and method for manufacturing a part in a mold having a mold cavity including a printhead for depositing a first material within the mold cavity, and an injection head for depositing a second material within the mold cavity. A part can be made in the mold cavity by the cooperative use of both injection molding and additive manufacturing steps.

A method of over-molding materials includes: providing a first material in a groove in a first portion of a mold such that only a single surface of the first material is exposed to a vacant portion of the mold; providing, via an injection molding process, a second material in a liquid form in the vacant portion of the mold adjacent to, and in engagement with, the first material; and allowing the second material to solidify and become directly coupled to the first material, thus forming a single component. During the method, the entire single surface of the first material is flush with a plane defined by outer surface of the first portion of the mold. The second material has one or both of a greater hardness when solidified than the first material and/or a higher melting temperature than the first material.

A transfer system which can be used in a flexible manner for transporting or processing, respectively, profiles, in which the injection device comprises a mold for receiving the profile during the injection, wherein the mold has at least two contour parts and the injection device has a closing unit for opening/closing the contour parts, wherein the closing unit is configured for keeping the contour parts open until the profile is enclosed by the contour parts, and wherein the transportation device is configured for moving, preferably not rotating, the profile exclusively parallel to the transportation path, wherein the closing unit and the injection device are assembled so as to be displaceable conjointly with the first feed table, and the first feed table in the direction of the transportation path is displaceable so far until the contour parts enclose the profile.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

A biodegradable container including a unitary polymeric body element having a top portion and a cylindrical body portion. The top portion has a cylindrical neck wherein the cylindrical neck defines an inner surface and an outer surface. The container further includes a polymeric bottom element welded to the cylindrical body portion of the unitary polymeric body element. A polymeric cap defines an internal rim configured to be received by the inner surface of the cylindrical neck. The polymeric cap includes an external cover having an interior surface which may be tapered so that the outer surface of the cylindrical neck and the interior surface of the external cover form an inner seal. The interior surface of the external cover may also form an outer seal with the outer surface of the cylindrical neck when the polymeric cap is in a closed position.

An injection molded product formed from an inner layer, or substrate, to which an aesthetic IMD layer is bonded during a first injection molding process, leaving a portion of the substrate exposed about the perimeter(s) of the substrate. A transparent outer layer, or overmold, is then injection molded over the top of the IMD layer and substrate, bonding substantially to the IMD layer and to the substrate where it remains exposed following the first injection molding. The process of forming a product through the disclosed two-step injection molding process creates a customizable, aesthetic product with an aesthetic IMD layer completely encapsulated between the substrate and a clear overmold in such a way to protect the IMD layer from the environment in which the product is used.

A method of manufacturing a radar transparent cover may include steps of: injection molding a first transparent cover; inserting into a mold the first transparent cover made by the step of injection molding the first transparent cover and then, double injection molding a color resin on a back surface of the first transparent cover; and inserting into a mold the injection molded article made by the step of double injection molding the color resin and then, double injection molding a second transparent cover on a front surface of the first transparent cover.

A composite containing directly adjoining and firmly bonded sections (I) and (II) of the following type: (I) section, formed from a thermoplastic moulding compound FM-1 containing at least one polyamide (A) and optionally fillers and reinforcing materials (C) and additives (D); (II) section, formed from a thermoplastic moulding compound containing at least one olefinic and/or vinyl aromatic polymer (E) and optionally fillers and reinforcing agents (F), plasticisers (G) and additives (H);
wherein the moulding compound FM-1 or FM-2 contains 0.1 to 5.0 percent by weight of polyethyleneimine (B) or a copolymer or derivative thereof and a method for producing such composites.

Compositions are provided comprising A) at least one polymer selected from the group consisting of aromatic polycarbonate and aromatic polyester carbonate, B) at least one mixture comprising at least one butadiene-based graft polymer prepared by emulsion, suspension or solution polymerization and at least one polybutadiene-free vinyl (co)polymer, and C) at least one polymer additive, where the polybutadiene content based on the sum total of the parts by weight of components A and B is 10% to 20% by weight, and where the total content of butadiene-free vinyl (co)polymer from component B based on the sum total of the parts by weight of components A and B is 12% to 23% by weight. Composite components formed from these compositions and a polyurethane layer, which are notable for improved adhesion between the two layers, and a process for producing the composite components are also provided.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.