An injection molded product formed from an inner layer, or substrate, to which an aesthetic IMD layer is bonded during a first injection molding process, leaving a portion of the substrate exposed about the perimeter(s) of the substrate. A transparent outer layer, or overmold, is then injection molded over the top of the IMD layer and substrate, bonding substantially to the IMD layer and to the substrate where it remains exposed following the first injection molding. The process of forming a product through the disclosed two-step injection molding process creates a customizable, aesthetic product with an aesthetic IMD layer completely encapsulated between the substrate and a clear overmold in such a way to protect the IMD layer from the environment in which the product is used.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

Illustrative methods of manufacturing flexible drive shaft assemblies for preparing bone can include steps such as providing, receiving or manufacturing a mold. Injecting a first polymeric material into the mold to form a coupling member, the coupling member adapted for attachment to a torque-providing driving tool. Injecting a second polymeric material into the mold to form a work member, the work member adapted to interface with the bone to prepare the bone. The method can further include injecting a third polymeric material into the mold in an overmolding process to form a flexible shaft extending from the coupling member to the work member. The assemblies resulting from such methods can include a flexible shaft that is adapted to transmit a majority of a torque received from a torque-providing driving tool through the flexible shaft. In some examples, the flexible shaft can include a solid polymeric shaft.

Compositions are provided comprising A) at least one polymer selected from the group consisting of aromatic polycarbonate and aromatic polyester carbonate, B) at least one mixture comprising at least one butadiene-based graft polymer prepared by emulsion, suspension or solution polymerization and at least one polybutadiene-free vinyl (co)polymer, and C) at least one polymer additive, where the polybutadiene content based on the sum total of the parts by weight of components A and B is 10% to 20% by weight, and where the total content of butadiene-free vinyl (co)polymer from component B based on the sum total of the parts by weight of components A and B is 12% to 23% by weight. Composite components formed from these compositions and a polyurethane layer, which are notable for improved adhesion between the two layers, and a process for producing the composite components are also provided.

A system and method for manufacturing a part in a mold having a mold cavity including a printhead for depositing a first material within the mold cavity, and an injection head for depositing a second material within the mold cavity. A part can be made in the mold cavity by the cooperative use of both injection molding and additive manufacturing steps.

An optical component has a small-volume section and a large-volume section, wherein said optical component is a single-piece injection-molded component with the exception of one region in the large-volume section, said component being supplemented, in the region in the large-volume section, by an add-on to the optical component.

A display device including: a plastic window including a light transmittance film and a polymer layer, and a functional film including a touch screen panel film, a polarizing film, or a combination thereof. The light transmittance film, the polymer layer, and the functional film are sequentially stacked on each other, and the light transmittance film, the functional film, and the polymer layer are attached to each other by a plastic. A method of manufacturing the same is also provided.

A connector housing includes a housing main body and a latch arm having a latch arm main body and a latch portion protruding from the latch arm main body. The latch arm main body is formed of a first material, extends like a cantilever from the housing main body, and is elastically deformable with respect to the housing main body. The latch portion is formed of a second material having a higher rigidity than the first material and latches with a latched member. A transition region between the first material and the second material has a continuously changing mixing ratio between the first material and the second material.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

A system and method for manufacturing a part in a mold having a mold cavity including a printhead for depositing a first material within the mold cavity, and an injection head for depositing a second material within the mold cavity. A part can be made in the mold cavity by the cooperative use of both injection molding and additive manufacturing steps.