A method of manufacturing a medical component includes molding a first member of the medical component from an elastomeric material. The first member includes a first end defined by a closed base wall, an opposing second end which is an open end, a sidewall extending between the first and second ends, and an internal recess to receive at least one electronic device. The method further includes positioning the electronic device within the recess of the first member to form an assembly, such that the electronic device is received in an inverted open cavity defined by the sidewall. The method further includes applying a protective film on the second end of the first member, such that the protective film covers an exposed surface of the electronic device. In addition, the method includes overmolding the assembly with the elastomeric material to form the medical component having the electronic device embedded therein.

A method of making a fitness machine. The method includes providing a base device with which an operator may exercise and providing handles each having a non-conductive portion and a conductive portion, the conductive portion being electroplated. The method further includes coupling the handles to the base device so as to be gripped by the operator while exercising and electrically coupling the conductive portion of each of the handles to a control system configured to determine cardiac information for the operator, where the conductive portion of each of the handles receives electrical activity from the operator when gripped, and where the conductive portion is electrically coupled such that the electrical activity is provided to the control system for determining the cardiac information for the operator based thereon.

A composite containing directly adjoining and firmly bonded sections (I) and (II) of the following type: (I) section, formed from a thermoplastic moulding compound FM-1 containing at least one polyamide (A) and optionally fillers and reinforcing materials (C) and additives (D); (II) section, formed from a thermoplastic moulding compound containing at least one olefinic and/or vinyl aromatic polymer (E) and optionally fillers and reinforcing agents (F), plasticisers (G) and additives (H);
wherein the moulding compound FM-1 or FM-2 contains 0.1 to 5.0 percent by weight of polyethyleneimine (B) or a copolymer or derivative thereof and a method for producing such composites.

The invention is directed to a process to manufacture an interconnected stack of thermoplastic frames having two sides by stacking the thermoplastic frames to obtain a stack of frames such that the facing sides of two neighbouring frames are in contact with each other at a contact area. When stacking a longitudinal conduit is formed which runs along the length of the stack and a branched conduit is formed at the contact area. The interconnected stack of thermoplastic frames are obtained by supplying a pressurised melt of a plastic material to the elongated conduit and branched conduits.

A one-piece cast component having at least one integrated attachment part is disclosed. The component includes at least one pin which is rigidly connected to an attachment part; a housing at least partially enclosing the pin in a contactless manner; the pin being arranged in the axial direction between two axial connecting webs and being rigidly connected via the latter to the housing; the pin being arranged in the radial direction between a plurality of radial connecting webs and being rigidly connected via the latter to the housing; wherein the connecting webs are dimensioned in such a way that only the latter break at respective predetermined breaking points when pivoting the attachment part for the first time relative to the housing, whereafter the attachment part, together with the pin, is mounted so as to be pivotable with respect to the housing. The regions of the connecting webs that remain on the housing after the breaking operation prevent the pin from being removed from the housing. The disclosure further relates to a method for producing such a cast component having an integrated attachment part.

A filling method of conductive paste includes a step of providing a protective film on a principal surface of a metal foil clad laminated sheet, a step of forming bottomed via holes, a step of removing the film from a surface to a midway thereof to form a conductive paste flowing groove having the via holes, a step of disposing a housing member on the film, and thereby, causing a conductive paste injecting channel and a vacuum evacuating channel to communicate with a conductive paste flowing space S, a step of depressurizing the space S via the channel, and a step of injecting conductive paste into the space S via the channel, and thereby, filling an inside of the via holes with the conductive paste.

Illustrative methods of manufacturing flexible drive shaft assemblies for preparing bone can include steps such as providing, receiving or manufacturing a mold. Injecting a first polymeric material into the mold to form a coupling member, the coupling member adapted for attachment to a torque-providing driving tool. Injecting a second polymeric material into the mold to form a work member, the work member adapted to interface with the bone to prepare the bone. The method can further include injecting a third polymeric material into the mold in an overmolding process to form a flexible shaft extending from the coupling member to the work member. The assemblies resulting from such methods can include a flexible shaft that is adapted to transmit a majority of a torque received from a torque-providing driving tool through the flexible shaft. In some examples, the flexible shaft can include a solid polymeric shaft.

A wheel component, method, and tool device for a bicycle, including a plurality of integrally interconnected component parts, which form a spoked rim, wherein the rim and spokes are manufactured of a fibrous composite material by an injection molding process with fluid injection, wherein the liquefied fibrous composite material is injected into a cavity of a tool device, and a fluid is injected into the partially liquid fibrous composite material within the cavity to form at least one hollow space within the component part. A further component part forming a spoke, is manufactured by an injection molding process, wherein a mold core device for forming a hollow space within the spoke is disposed within a further cavity of the tool device. The fibrous composite material is injected into the further cavity. The mold core device is retracted from the fibrous composite material to form a cavity in the spoke.

Acupuncture needles may be used for piercing tissue with less trauma than may occur when employing larger gauge needles. However, because acupuncture needles are fabricated and packaged differently than are larger gauge needles, acupuncture needles may be less compatible with certain manufacturing processes. Needle assemblies compatible with manufacturing processes may comprise a continuous support material having a plurality of apertures defined therein, and a first injection molded coupler that surrounds a proximal portion of an acupuncture needle and connects the acupuncture needle to a first location upon the continuous support material, such that the acupuncture needle is held in a pre-determined orientation with respect to a longitudinal axis of the first injection molded coupler. The acupuncture needles in adjacent apertures may also be spaced apart substantially uniformly.

The invention is directed to a process to manufacture an interconnected stack of thermoplastic frames having two sides by stacking the thermoplastic frames to obtain a stack of frames such that the facing sides of two neighbouring frames are in contact with each other at a contact area. When stacking a longitudinal conduit is formed which runs along the length of the stack and a branched conduit is formed at the contact area. The interconnected stack of thermoplastic frames are obtained by supplying a pressurised melt of a plastic material to the elongated conduit and branched conduits.