B29C2045/0091

MANUFACTURING THERMOPLASTIC COMPOSITES AND ARTICLES

Embodiments of the present technology may include a method of making a thermoplastic composite concentrates. The method may include melting a low-viscosity reactive resin to form a molten reactive resin. The method may also include fully impregnating a plurality of continuous fibers with the molten reactive resin in an impregnation device. The method may further include polymerizing the molten reactive resin to form a thermoplastic composite strand. In addition, the method may include chopping the thermoplastic composite strand into a plurality of pellets to form a plurality of thermoplastic composite concentrates.

Injection molded articles from natural materials and methods for making

Injection molded articles and methods for making them from bio-based materials are described. More specifically, injection molded articles and methods for making them from bio-based materials that behave like high-molecular-weight thermosets such as lignin or protein-based materials including corn gluten meal, corn gluten feed, distillers dried grains with solubles, wet distillers grains, modified wet distillers grains, canola meal, wheat gluten, barley, cottonseed meal, sunflower meal, linseed meal, soy, rapeseed, sorghum proteins, maize, rice proteins, potato proteins, cassava proteins, sweet potato proteins, yam proteins, plantain proteins, keratin, or collagen are described.

METHOD FOR PRODUCING AN RPET PLASTIC MATERIAL FOR USE IN A THIN WALL INJECTION MOLDING PROCESS AND HOLLOW BODY PRODUCED IN THE THIN WALL INJECTION MOLDING PROCESS
20240100742 · 2024-03-28 ·

The invention relates to a method in which a starting material for injection-molding, having a viscosity of between 0.50 and 0.7 dL/g, is produced with the aid of a chain breaker from a recycled post-consumer PET having a viscosity of between 0.72 and 0.86 dL/g according to ASTM D4603 and a copolymer fraction of at most approximately 3%. In the method, the comminuted and dried PET material is melted and decontaminated to such a degree that it is suitable for applications in the food sector and the consumer goods sector. A chain breaker is added to the rPET material in the melt of the recycling extruder and/or preferably the melt of the injection unit in order to lower the viscosity and to enrich the PET with copolymers.

ANTIBACTERIAL AND ANTIVIRAL COMPOSITE RESIN MOLDED BODY

A composite resin molded body includes a base resin, fillers dispersed in the base resin, and a furan ring compound, wherein the fillers include a fibrous filler and a particulate filler having an aspect ratio smaller than an aspect ratio of the fibrous filler, the fibrous filler has an aspect ratio of more than or equal to 10, and the particulate filler has an aspect ratio of less than or equal to 2.

System and methods for an injection molding machine operable with an additive feeder system
11904516 · 2024-02-20 ·

An additive feeder system is presented which is operable for use in a plastic injection molding machine including an injection component and a clamping component. The additive feeder system includes a feeder control unit, a feeder supply mechanism and feeder dosage control mechanism. The additive feeder system is operable to provide a specific dosage of the additive materiel in real-time for mixing with the raw material to achieve desired product characteristics. The additive feeder system may be applied to injection molding and extrusion, such as molding processes, plastic molding processes, blow molding, compression molding, extrusion molding, injection molding and laminating, and comprising additive feeders, for example for color mixing and nutrient supplements.

PELLETS, METHOD FOR PRODUCING PELLETS, AND METHOD FOR PRODUCING INJECTION-MOLDED ARTICLE
20240124644 · 2024-04-18 ·

The present invention relates to pellets comprising a liquid crystal polyester resin, wherein an average length (L) of the pellets is 3.2 to 12 mm, an average diameter (D) of the pellets is 3.2 to 6.0 mm, and a value of the average length (L)/the average diameter (D) of the pellets is 1 to 2.

Manufacturing thermoplastic composites and articles

Embodiments of the present technology may include a method of making a thermoplastic composite strand. The method may include melting a reactive thermoplastic resin to form a molten reactive resin. The method may also include fully impregnating a plurality of continuous fibers with the molten reactive resin in an impregnation device. The method may further include polymerizing the molten reactive resin to form a thermoplastic resin matrix. In addition, the method may include cooling the thermoplastic resin matrix to form a thermoplastic composite strand.

RESIN PELLET, RESIN PELLET MANUFACTURING METHOD, AND MOLDED ARTICLE MANUFACTURING METHOD
20190300650 · 2019-10-03 · ·

Carbodiimide is added to a molten polyamide resin so as to provide resin pellets. The percentage of residual unreacted carbodiimide to each resin pellet is 0.03% to 0.33% by mass. Manufacturing molded articles using the resin pellets achieves both of an improvement in mechanical strength and an increase in wear resistance, and reduces property variations among the molded articles.

Expanded pellets and method for manufacturing molded components using them

The invention refers to a method for producing expanded polymer pellets, which comprises the following steps: melting a polymer comprising a polyamide; adding at least one blowing agent; expanding the melt through at least one die for producing an expanded polymer; and pelletizing the expanded polymer. The invention further concerns polymer pellets produced with the method as well as their use, e.g. for the production of cushioning elements for sports apparel, such as for producing soles or parts of soles of sports shoes. A further aspect of the invention concerns a method for the manufacture of molded components, comprising loading pellets of an expanded to polymer material into a mold, and connecting the pellets by providing heat energy, wherein the expanded polymer material of the pellets or beads comprises a chain extender. The molded components may be used in broad ranges of application.

POLYMERIC MATERIAL COMPRISING MODIFIED LIGNIN

A polymeric material comprising a first polymer and a second polymer where the first polymer is a natural or a synthetic polymer and the second polymer is modified lignin. The modified lignin is modified with an alkyl containing group via linker wherein the linker is an ether group and wherein the alkyl containing group is derived from fatty acid methyl ester.