A semi-finished product and a method for manufacturing a semi-finished product having at least one micro-component, which method uses a multi-component injection molding process, are disclosed, in which at least one mold chamber of an injection mold is provided with at least one lost part made of a first material, more particularly an injection-molded plastic material, and in another step for producing the micro-component, a second material, which is different from the first material and is elastomer-based, more particularly silicone-based, is injected, as a result of which a firm and form-fitting connection forms between the micro-component and the lost part. In order to be able to achieve advantageous cycle times in a risk-free way, it is proposed for the lost part to be embodied as a macroscopic object holder for the micro-component to permit manipulation of the semi-finished product and for the mold chamber to be provided with this lost part.

A method for manufacturing an antibacterial copper nanofiber by injection molding includes the following steps: raw material mixing operation: mixing dry copper nanopowder having an averaged particle size of not more than 48 nm with a fiber raw material to form a mixed raw material; and injection molding operation, including plasticization, filling, pressurization, cooling, ejection, and product injection. Finally, an antibacterial copper nanofiber injection product is obtained. Or in the raw material mixing operation, after mixing a dry copper nanopowder having an averaged particle size of not more than 48 nm with a fiber raw material to form a mixed raw material, mixing and granulating operation can be added, including heating, blending, extruding and granulating the mixed raw material through a mixer, and then melting to form a plurality of antibacterial copper nano-masterbatches; and then injection molding operation is performed to obtain an antibacterial copper nanofiber injection product.

Provided are a micro-needle patch and a manufacturing method thereof. The micro-needle patch includes: a support on one surface of which grooves are formed; a gel membrane for delivery of a transmitter to be transferred in which the grooves are filled with a mixture of the transmitter with a biodegradable resin, the mixture being in a gel phase; a plurality of micro-needles projected on the other surface of the support and for penetrating the skin; a first protective film that covers the gel membrane and is adhered on the support; and a second protective film that covers the plurality of micro-needles and is adhered on the other surface, wherein passages are formed by being penetrated from the support to each of the plurality of micro-needles or formed by penetrating the support between the plurality of micro-needles, so that the transmitter of the gel membrane is transferred to the skin.

A microneedle including a projection having a through hole formed in the projection in a direction that the projection extends, and a tubular member having an end surface configured to support the projection when the end surface is pressed against a skin and a fluid is supplied through the through hole of the projection to the skin. The projection has a length H along the direction that the projection extends and the supporting surface has an area S such that a ratio of S/H is in a range of from 2.1 to 10.5.

A microfluidic chip includes a flow passage plate, a flat plate, and an annular seal. In the flow passage plate, a recess forming a flow passage for liquid and a communication hole communicating with the recess are formed. The flat plate is stacked on or under the flow passage plate to close the recess for defining the flow passage. In the flat plate, a communication through-hole communicating with the recess is formed. The annular seal is located on, or formed on, an outer surface of at least one of the flow passage plate and the flat plate, the annular seal surrounding at least one of the communication hole and the communication through-hole. The annular seal is made of an elastomer.

A method of filling a microcavity with layers of a polymer material includes the following steps: (A) estimating a current vertical position of a bottom of the microcavity (current bottom position); (B) lowering the capillary tube into the microcavity towards the current bottom position; (C) dispensing a polymer composition from a tube outlet of the capillary tube under a dispensing applied pressure until the polymer composition substantially fills the microcavity; (D) curing a work piece including the microcavity and the polymer composition in the microcavity to obtain a current layer of the polymer material; and (E) repeatedly executing steps (A), (B), (C), and (D), until the layers of the polymer material have substantially filled the microcavity.

The present invention relates to a polymer composition comprising poly(butylene terephthalate) and one or more nucleating agent. Such polymer composition allows for the production of small parts at a high cooling rate in injection moulding whilst still at a high degree of dimensional stability.

The inventive method for making a medical device includes providing a micro plastic tube; molding a hub onto the tube; trimming the tube to a predetermined length; molding a tip onto the tube, and creating a tip that contains a micro orifice at a predetermined angle.

The present invention relates to a micropattern layer based image film and a method for manufacturing the same. The image film comprises: a sacrificial layer; a first micropattern layer formed on the sacrificial layer; a second micropattern layer formed on the first micropattern layer; a focal length layer formed on the second micropattern layer; and a micro-image pattern formed on the focal length layer, wherein the first micropattern layer includes a plurality of concave parts extending in one direction, and concave curved surfaces of the plurality of concave parts are formed adjacent to the sacrificial layer; the second micropattern layer includes a plurality of convex parts extending in one direction, and convex curved surfaces of the plurality of convex parts are formed adjacent to the focal length layer; and the first micropattern layer and the second micropattern layer are orthogonal to each other.

An article having at least one microneedle (160, 260) is provided. The microneedle includes a base (162), an elongated body (161) having a central axis (130) and a body diameter (168), a tip portion (166), a first channel (170), and a second channel (176). The tip portion includes a tip (164), a beveled surface (140), and a bevel opening (172) in the beveled surface. The first channel extends axially from the bevel opening through at least a portion of the elongated body and has a first wall that is substantially aligned with the central axis. The second channel extends radially from the first channel to the bevel opening and has a second wall that is oriented substantially orthogonal to the central axis. The first channel and second channel merge to form the bevel opening.