A cable including a conductor surrounded by a covering layer, the covering layer formed from a thermoplastic vulcanizate composition which includes a continuous phase and a dispersed phase. The continuous phase is formed of a thermoplastic polyolefin. The dispersed phase is formed of a cross-linked elastomeric polyolefin. The thermoplastic vulcanizate composition passes the Hot Creep Test at 150 C. in accordance with UL 2556 (2013) and has a dielectric loss of 3 or less. Methods of forming cables with coverings are also disclosed.

A method and apparatus for manufacturing a duct bank comprising the steps of loading a frame with a series of templates, positioning the frame adjacent a pipe extruder, aligning a set of a plurality of holes with a die of the pipe extruder, extruding a pipe of a first length into the set of holes, repeating the steps of aligning and extruding for each set of holes, thereby forming the duct bank, banding the duct bank, and removing the duct bank from the frame.

A method and apparatus for manufacturing a duct bank comprising the steps of loading a frame with a series of templates, positioning the frame adjacent a pipe extruder, aligning a set of a plurality of holes with a die of the pipe extruder, extruding a pipe of a first length into the set of holes, repeating the steps of aligning and extruding for each set of holes, thereby forming the duct bank, banding the duct bank, and removing the duct bank from the frame.

The application relates to a process for forming a nonwoven composite. The process includes forming a lofty nonwoven layer, obtaining a thermoplastic polymer, and applying the thermoplastic polymer to the second surface of the nonwoven layer, where the thermoplastic polymer is in the form of a molten polymer, semi-molten polymer, or solid film. Next, pressure and optionally heat is applied to the nonwoven layer and thermoplastic polymer, where the thermoplastic polymer and the second surface of the nonwoven layer are subjected to a textured surface forming a plurality of peak regions and a plurality of valley regions in the second surface of the nonwoven layer and embedding a portion of the primary fibers from the nonwoven layer into the thermoplastic polymer within the valley regions. The thermoplastic polymer is cooled forming a thermoplastic film and the nonwoven layer which together form the nonwoven composite.

The application relates to a process for forming a nonwoven composite. The process includes forming a lofty nonwoven layer, obtaining a thermoplastic polymer, and applying the thermoplastic polymer to the second surface of the nonwoven layer, where the thermoplastic polymer is in the form of a molten polymer, semi-molten polymer, or solid film. Next, pressure and optionally heat is applied to the nonwoven layer and thermoplastic polymer, where the thermoplastic polymer and the second surface of the nonwoven layer are subjected to a textured surface forming a plurality of peak regions and a plurality of valley regions in the second surface of the nonwoven layer and embedding a portion of the primary fibers from the nonwoven layer into the thermoplastic polymer within the valley regions. The thermoplastic polymer is cooled forming a thermoplastic film and the nonwoven layer which together form the nonwoven composite.

A method to produce a wear resistant foil, including providing a first foil including a first thermoplastic material, applying wear resistant particles on the first foil, applying a second foil including a second thermoplastic material on the first foil, and adhering the first foil and the second foil to each other to form a wear resistant foil.

A structural polymeric composite includes a stiffening layer. The composite is made in a continuous extrusion process in which the stiffening layer is pulled through a cross-head die as a polymer is extruded over it. The layer includes a film or textile carrier, a filler of carbon fibers, fiberglass, organic fibers or minerals forming a mat. A binder may be dispersed over the mat and a second carrier applied. The mat is subjected to heat and pressure to soften the carriers and binder so they penetrate into the interstices of the filler and binds mechanically with them and the carriers and binder bind chemically with each other to form the stiffening layer. A polymer is then extruded over the stiffening layer, which may be used flat, provided with holes or punches for composite action with the polymer, formed into a profile, or segmented to provide spaced-apart stiffening layers.

A structural polymeric composite includes a stiffening layer. The composite is made in a continuous extrusion process in which the stiffening layer is pulled through a cross-head die as a polymer is extruded over it. The layer includes a film or textile carrier, a filler of carbon fibers, fiberglass, organic fibers or minerals forming a mat. A binder may be dispersed over the mat and a second carrier applied. The mat is subjected to heat and pressure to soften the carriers and binder so they penetrate into the interstices of the filler and binds mechanically with them and the carriers and binder bind chemically with each other to form the stiffening layer. A polymer is then extruded over the stiffening layer, which may be used flat, provided with holes or punches for composite action with the polymer, formed into a profile, or segmented to provide spaced-apart stiffening layers.

An extrusion molding machine for manufacturing the spiral bicolor LED hose light just needs a single process and equipment to greatly increase the production efficiency and save the equipment investment costs. The input channel terminal of the second flow channel connected with a first horizontal channel is gradually smaller, and the transportation end terminal of the first horizontal channel connected with a second horizontal channel of larger diameter is gradually larger. The transportation end terminal of the second extruder is connected with the input terminal of the third flow channels. The light strip input channel inputs the LED light strip to pass through the first and second flow channel, which the transparent molten plastic squeezed by the first extruder wraps and covers the LED light strip and the molten plastic with the other color squeezed by the second extruder is spirally wounded on the surface of the transparent molten plastic.

An extrusion molding machine for manufacturing the spiral bicolor LED hose light just needs a single process and equipment to greatly increase the production efficiency and save the equipment investment costs. The input channel terminal of the second flow channel connected with a first horizontal channel is gradually smaller, and the transportation end terminal of the first horizontal channel connected with a second horizontal channel of larger diameter is gradually larger. The transportation end terminal of the second extruder is connected with the input terminal of the third flow channels. The light strip input channel inputs the LED light strip to pass through the first and second flow channel, which the transparent molten plastic squeezed by the first extruder wraps and covers the LED light strip and the molten plastic with the other color squeezed by the second extruder is spirally wounded on the surface of the transparent molten plastic.