B29C51/002

COMPOSITE MAGNETIC SHEET AND FORMING METHOD OF COMPOSITE MAGNETIC SHEET

A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).

Use of dual ovenable polyester films in thermoforming packaging applications and dual ovenable thermoformed packages obtained therefrom

The present invention relates to thermoforming food packaging methods and to dual ovenable thermoformed food packages suitable for cooking food products directly in the package in microwave, conventional and convection ovens. These packages are characterized by good hermeticity, clean peelability, self-venting, very good optics and, if shrunk, a very appealing appearance.

THERMOFORMABLE FILM FOR BARRIER PACKAGING AND METHODS OF FORMING THE SAME

In various aspects, the present disclosure pertains to thermoformable, multi-layer polymer films comprising a core layer that is comprised of a blend of high density polyethylene and low density polyethylene and, at least one outermost layer that is comprised of a blend of a cyclic olefin copolymer, polyethylene, a functionalized polymer, a dispersing agent and a mineral filler. The present disclosure includes thermoformed webs made from such films, the webs having one or more thermoformed cavities contained therein. Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.

Methods of making extensible barrier films

There is provided a method of making a curved barrier film, including: depositing a barrier layer between a first organic layer and a second organic layer to form a barrier film; and thermoforming or vacuum-forming the barrier film from a flat barrier film to a curved barrier film; wherein the barrier film includes the barrier layer having two opposing major surfaces, wherein the barrier layer includes buckling deformations and non-buckling regions; the first organic layer in direct contact with one of the opposing major surfaces of the barrier layer; and the second organic layer in direct contact with the other of the opposing major surfaces of the barrier layer.

Cellulose acetate composition for thermoforming, molded article, and method for producing cellulose acetate composition for thermoforming
11512183 · 2022-11-29 · ·

An object of the present invention is to provide a cellulose acetate composition for thermoforming with excellent biodegradability and excellent thermoformability. A cellulose acetate composition for thermoforming containing a cellulose acetate and a glycerin ester-based plasticizer, wherein the cellulose acetate has a degree of acetyl substitution of 1.4 or greater and 2.0 or less, a compositional distribution index (CDI) of 4.0 or less, and a total sulfur content of 15 mg/kg or greater and less than 150 mg/kg.

VEHICLE SEAT CONTAINING FIBER COMPOSITE MATERIAL AND EXPANDED THERMOPLASTICS
20220371492 · 2022-11-24 ·

The invention relates to a seat for a vehicle, preferably for a land craft, a watercraft, and/or an aircraft, comprising at least one multilayer structural component (1) with at least one first (6) and at least one second ply (5) of a composite material, in each case containing fibers which are integrated into a thermoplastic, and with a layer (7) which is arranged between said plies and is made of at least one foamed thermoplastic; to a method for producing same, said method having at least the following steps (A): providing at least one first and at least one second ply of a composite material, in each case containing fibers which are integrated into a thermoplastic, (B) thermoforming the first ply of composite material into a lower seat shell, (C) thermoforming the second ply of composite material into an upper seat shell, (D) arranging the lower seat shell and the upper seat shell in a tool, such that a gap is formed between the two seat shells, (E) introducing foamed particles made of a thermoplastic into the gap, and (F) pressing the two seats shells and the foamed particles in order to obtain the seat; and to the use of the seat in a vehicle, preferably in a land craft, a watercraft, and/or an aircraft.

BIODEGRADABLE RESIN COMPOSITION AND MOLDED ARTICLE
20220363815 · 2022-11-17 ·

Provided are an inorganic substance powder-blended biodegradable resin composition exhibiting excellent processability, sufficient mechanical strength and excellent flexibility as a molded product, and having economic advantage, as well as having excellent degradability under a natural environment and a molded product formed by using the composition. Provided is a molded product molded by using an inorganic substance powder-containing biodegradable resin composition including: a biodegradable resin and an inorganic substance powder in a range by mass of 10:90 to 70:30, in which the biodegradable resin is a multicomponent hydroxyalkanoic acid copolymer comprising lactic acid and other hydroxyalkanoic acid and the inorganic substance powder is heavy calcium carbonate.

SYSTEM FOR FORMING A DEEP DRAWN HELMET AND METHOD THEREFOR

A system for forming a deep drawn helmet and method therefor are disclosed. The system includes a forming draw ring and a non-forming draw ring and supports a prepreg stack between a forming aperture of the forming draw ring and a non-forming aperture of the non-forming draw ring. The system clamps a flange portion of the prepreg stack between a contact surface of the forming draw ring and a contact surface of the non-forming draw ring, which forms a clamped assembly of the rings and the prepreg stack. The system then forms a deep drawn helmet preform from the prepreg stack of the clamped assembly. The same system or a different forming system then consolidates one or more of the preforms into a final deep drawn helmet. The system can control sliding of the flange during forming of the helmet preform without reducing the flange clamping force.

RECYCLABLE ABRASION RESISTANT DUNNAGE TRAY
20220363426 · 2022-11-17 ·

A chaff resistant and economically recyclable dunnage tray is disclosed. In one aspect, the dunnage tray includes a base portion formed from a first material and a top portion formed from a second material. The top portion is secured to the base portion, and defines at least one cavity or recess for supporting a machine component. The first and second materials are high density polyethylene (HDPE) materials with the second material including polyethylene elastomers, or plastomers. In one example, the dunnage tray is formed by thermoforming a co-extruded sheet including a first layer corresponding to the bottom structural portion and a second layer corresponding to the elastomer or plastomer portion. In one example, the dunnage tray is formed by thermoforming an extruded sheet to form the base portion and by attaching separately formed top portions with polyethylene elastomers, or plastomers to the thermoformed base portion. This invention provides solutions to chaffing or chipping of polyethylene dunnage trays, control of coefficient of friction and softness to minimize parts from sliding/abrading dunnage surfaces, and eliminates requirements for disassembly of dunnage trays and separation of materials prior to recycling.

Stress Relaxation Resistant Orthodontic Appliances
20220354622 · 2022-11-10 ·

Orthodontic appliances formed from a material that includes an interpenetrating polymer network or semi-interpenetrating polymer network material to prevent or reduce stress relaxation of the material during use by a patient. Methods for forming orthodontic appliances from a material that includes from an interpenetrating polymer network or semi-interpenetrating polymer network material to prevent or reduce stress relaxation of the material during use by a patient.