The present invention relates to a method and mold (100, 110) for forming a thermoplastic composite (1) that has one or more inner openings (0). The present invention further relates to a thermoplastic composite (1) manufactured using such method. Typically, forming of a thermoplastic composite (1) is achieved using a mold (100, 110) comprising a first (100) and second (110) mold part that are moved towards each other for the purpose of forming the thermoplastic composite (1). According to the invention, the mold further comprises a third mold part (120) that is movably arranged around the one or more first mold parts (100). Furthermore, an additional step is used of clamping the outer part in between the second and third mold parts during the mutual movement of the first and second mold parts while allowing the one or more inner parts to move relative to the one or more first mold parts thereby increasing the one or more inner openings, respectively.

The present invention relates to a method and mold (100, 110) for forming a thermoplastic composite (1) that has one or more inner openings (0). The present invention further relates to a thermoplastic composite (1) manufactured using such method. Typically, forming of a thermoplastic composite (1) is achieved using a mold (100, 110) comprising a first (100) and second (110) mold part that are moved towards each other for the purpose of forming the thermoplastic composite (1). According to the invention, the mold further comprises a third mold part (120) that is movably arranged around the one or more first mold parts (100). Furthermore, an additional step is used of clamping the outer part in between the second and third mold parts during the mutual movement of the first and second mold parts while allowing the one or more inner parts to move relative to the one or more first mold parts thereby increasing the one or more inner openings, respectively.

A method for making a capsule provided with a body containing a filtering element suitable for receiving a product for preparing a beverage, including: supplying a first film of thermoplastic material and a second film of filtering material to a forming mold according to a supplying direction, superimposing the second film on the first film, the forming mold including a lower half mold in which a plurality of cavities is obtained and an upper half mold provided with a plurality of stretching elements, one for each cavity, which are movable in one direction that is perpendicular to the supplying direction; pre-heating to a softening temperature the first film of thermoplastic material, by a pre-heating device arranged upstream of the forming mold; closing the forming mold bringing the lower half mold and the upper half mold towards one another until they clamp between one another the first film of thermoplastic material and the second film of filtering material; simultaneously forming in the cavities the bodies of the capsules and the respective filtering elements, using the stretching elements. An apparatus for making a capsule provided with a body containing a filtering element suitable for receiving a product for preparing a beverage, including: one forming mold including a lower half mold wherein a plurality of cavities is obtained and an upper half mold provided with a plurality of stretching elements, one for each cavity, movable in one direction, a supplying means that is movable in one advancement direction that is perpendicular to the direction, to supply simultaneously to the forming mold and to keep taut a first film of thermoplastic material and a second film of filtering material, a pre-heating device for pre-heating at least the first film of thermoplastic material before it is supplied to the forming mold.

A molding tool (1000), in particular a thermoforming tool, for producing a container (10) is provided. The molding tool comprises a mold bottom (200) and a mold insert (100) receiving the mold bottom (200), wherein the mold insert (100) is constructed of at least two mold insert parts (110, 120) that together with the mold bottom (200) define a cavity (300) provided for reshaping a two-dimensional web of material into a container, wherein a first mold insert part (110) is mounted stationary in the molding tool (1000) and a second mold insert part is axially movable in the molding tool (1000).

Process for obtaining a container of a given shape starting from sheet material, by providing a sheet; providing a mould having a forming cavity, which defines a reference axis (R) and has a shape corresponding to the given shape of the container; positioning the sheet over forming cavity; providing a forming device having forming structure arranged on a side of the sheet opposite the forming cavity, and operating the structure for inserting the sheet into the forming cavity to deform it until a container blank is obtained having a shape approximating the given shape; and blowing a gas under pressure into the forming cavity to deform the container blank until the container with the given shape is obtained.

A thermoforming machine and device are described. The thermoforming device relates to a mold assembly comprising a first and second mold, and to a mold that can be used in a thermoforming process. A method for thermoforming a product is also described. It is noted that the thermoforming device comprises a second pre-stretcher, in addition to a first pre-stretcher and a calibration element, and that the second pre-stretcher is at least partially and moveably arranged inside a second mold body. Movements of the first pre-stretcher, the second pre-stretcher, and the calibration element are configured to be individually controlled.

A thermoforming machine and device are described. The thermoforming device relates to a mold assembly comprising a first and second mold, and to a mold that can be used in a thermoforming process. A method for thermoforming a product is also described. It is noted that the thermoforming device comprises a second pre-stretcher, in addition to a first pre-stretcher and a calibration element, and that the second pre-stretcher is at least partially and moveably arranged inside a second mold body. Movements of the first pre-stretcher, the second pre-stretcher, and the calibration element are configured to be individually controlled.

The present disclosure relates to a press forming apparatus, comprising: a die in which a molded portion is formed by being recessed inwardly from an upper surface thereof; a stripper for fixing an object to be formed disposed on the die; a punch provided above the die to be movable upwardly and downwardly, and inserted into the molded portion when descending, to form an accommodating portion in the object to be formed, wherein a surface of the molded portion, in contact with the object to be formed, is curved, and the punch comprises a vent for blowing air onto an upper surface of the object to be formed. According to the present disclosure, a molded portion of the pouch film may be uniformly stretched, and occurrence of cracks may be prevented, so that workability and productivity may be improved. Furthermore, long-term reliability of the secondary battery may be secured.

An apparatus for manufacturing a pouch includes a die in which a pair of forming grooves are formed with a partition wall therebetween in a top surface thereof; and a pair of punches disposed above the die configured to form a pair of accommodation parts in a pouch film while being respectively inserted into the pair of forming grooves in a state of pressing the pouch film, wherein a pressing surface of each of the punches, which is configured to press the pouch film, has an inclined angle that is inclined upward from one end thereof disposed at a side of the partition wall toward an opposite end thereof.

A transparent thermoformed high barrier plastic bottle is provided for use in storing food and beverages, personal care products, health care products, and other applications that require excellent transparency and barrier properties. The transparent thermoformed high barrier plastic bottle includes first and second outer layers formed using a transparent polyester or polyester copolymer; an inner nanolayer sequence including a plurality of nanolayers a) including ethylene vinyl alcohol, alternating with nanolayers b) including at least one of ethylene ethyl acrylate, low density polyethylene and linear low density polyethylene, each of the nanolayers b) having a degree of crystallinity less than about 45%; and adhesive layers between each of the two outer layers and the inner nanolayer sequence. A method for producing a transparent thermoformed high barrier plastic bottle is also provided.