The disclosure relates to a deep-drawing apparatus for deep-drawing a continuously fed film web, an associated packaging machine, and a corresponding method. A cyclically sequenced forming station, which runs along from a start position to an end position and runs back from there to the start position is provided, wherein individual format plates are sequentially firstly connected up to a forming vacuum device and then with a following holding vacuum channel. The forming vacuum device is part of the cyclically moved forming station. The holding vacuum channel includes two interlocking telescopic channel portions, a first telescopic channel portion being part of the cyclically moved forming station, and a second telescopic channel portion being mounted statically relative to the fixed machine frame.

The disclosure relates to a deep-drawing apparatus for deep-drawing a continuously fed film web, an associated packaging machine, and a corresponding method. A cyclically sequenced forming station, which runs along from a start position to an end position and runs back from there to the start position is provided, wherein individual format plates are sequentially firstly connected up to a forming vacuum device and then with a following holding vacuum channel. The forming vacuum device is part of the cyclically moved forming station. The holding vacuum channel includes two interlocking telescopic channel portions, a first telescopic channel portion being part of the cyclically moved forming station, and a second telescopic channel portion being mounted statically relative to the fixed machine frame.

A frame is injection molded onto a group of panels to form a container. The panels extend at least partially around, and at least partially define, a cavity of the container.

A system and method for forming plastic sheet into a three-dimensional shape. The plastic sheet may include one or more sheet-mounted components, such as electronics, that must be shielded from excessive heat, pressure, and/or crushing when the formation of the sheet occurs. A recess will be formed to protect against directly contacting sheet-mounted component. The recess may be aligned along the heating plate and/or the form core and/or along a protective blanket which may be set over (and under) sheet prior to heating/forming. The sheet is registered (with or without a blanket) onto a base plate, and preferably over a form core. The sheet is then raised to contact with a heating plate, and then placed downward over the (optionally heated) form core. Recess(es) align in locations corresponding to mounted component to protect same.

A system and method for forming plastic sheet into a three-dimensional shape. The plastic sheet may include one or more sheet-mounted components, such as electronics, that must be shielded from excessive heat, pressure, and/or crushing when the formation of the sheet occurs. A recess will be formed to protect against directly contacting sheet-mounted component. The recess may be aligned along the heating plate and/or the form core and/or along a protective blanket which may be set over (and under) sheet prior to heating/forming. The sheet is registered (with or without a blanket) onto a base plate, and preferably over a form core. The sheet is then raised to contact with a heating plate, and then placed downward over the (optionally heated) form core. Recess(es) align in locations corresponding to mounted component to protect same.

A pressure forming machine is provided. In one embodiment, the pressure forming machine integrates a heater in its pressure chamber, so the heater and pressure chamber are movable together with respect to a base of the pressure forming machine. The pressure chamber and base can contain locking mechanisms to create a seal between the pressure chamber and a plastic sheet used for forming. The base can also contain a separable air compressor component, so the air compressor can be physically distanced to reduce the noise experienced by a user. Other embodiments are provided.

A pressure forming machine is provided. In one embodiment, the pressure forming machine integrates a heater in its pressure chamber, so the heater and pressure chamber are movable together with respect to a base of the pressure forming machine. The pressure chamber and base can contain locking mechanisms to create a seal between the pressure chamber and a plastic sheet used for forming. The base can also contain a separable air compressor component, so the air compressor can be physically distanced to reduce the noise experienced by a user. Other embodiments are provided.

A thermal/acoustic insulation product, such as for an aircraft, comprising a block of flexible, open-celled, cellular foam having a predefined shape and having a thermoformed amorphous film covering that completely envelops the foam block. A process for making the insulation product includes first cutting the block of foam to a predefined shape, such as a shape suitable for placement in an area of an aircraft in need of insulation. Then, a first sheet of film is heated to its melt point and conformed to a first surface area of the block, and a second sheet of film is heated to its melt point and conformed to a second surface area of the block, wherein the first film and the second film are joined to one another at one or more seams. The insulation product may then be installed in an aircraft.

A method for consolidating a thermoplastic component includes positioning a thermoplastic vacuum bagging film (e.g., PAEK or PEEK) over a thermoplastic preform (e.g., PPS or LM PAEK) to be consolidated, vacuum consolidating the thermoplastic component with the thermoplastic vacuum bagging film to form the thermoplastic component, and removing the thermoplastic vacuum bagging film from the consolidated thermoplastic component.

A thermoforming machine and device are described. The thermoforming device relates to a mold assembly comprising a first and second mold, and to a mold that can be used in a thermoforming process. A method for thermoforming a product is also described. It is noted that the thermoforming device comprises a second pre-stretcher, in addition to a first pre-stretcher and a calibration element, and that the second pre-stretcher is at least partially and moveably arranged inside a second mold body. Movements of the first pre-stretcher, the second pre-stretcher, and the calibration element are configured to be individually controlled.