An apparatus for forming blanks from fibrous material is disclosed. The apparatus includes a die having a porous body with a plurality of perforations extending there through, the plurality of perforations having varying sizes and being layered from a top surface to a bottom surface of the porous body. A smooth molding surface is provided on the top surface to hold the fibrous material and allow water to drain from the fibrous material through the plurality of perforations.

An apparatus for forming blanks from fibrous material is disclosed. The apparatus includes a die having a molding surface and perforations through molding surface and a body of the die; a molding screen; and a vacuum mechanism positioning fibrous material onto the molding surface and extracting water away from the fibrous material.

A core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on their surfaces, and a desired inner structure in accordance with an application of the sandwich panel. There is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

A core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on their surfaces, and a desired inner structure in accordance with an application of the sandwich panel. There is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

A forming device has a machine frame and a forming apparatus disposed on the machine frame. At least one heating chamber is disposed on the machine frame. A heatable support is received in the at least one heating chamber in a position of use for preheating semi-finished products and can be moved in a movement direction out of the at least one heating chamber into a removal position for removal of preheated semi-finished products from the support. In the removal position, the support is at least partially located adjacent to the machine frame and enables access to preheated semi-finished products. At least one heating device is associated with the at least one heating chamber and has one or more convection heating devices that discharge at least one directable heating air flow.

[Problem] To suppress changes in the recess depth and shape of a three-dimensional molded shape, and to form a uniform protective layer or ornamental layer along the surface of the molded shape. Also, to provide uniform application to the entire irregularly-formed surface and to suppress air pockets and partial defects of bonding. [Solution] In an adherend W having a three-dimensional molded portion in which a plurality of concavities and/or convexities are molded in a regular arrangement, a thermoplastic coating film larger than the area of an adhesion region is integrally adhered by a three dimensional decorative molding procedure in a predetermined adhesion region that includes the three-dimensional molded portion. The predetermined adhesion region includes all of the three-dimensional molded portion and covers more than half the perimeter of the adherend W incenter cross-sectional view.

[Problem] To suppress changes in the recess depth and shape of a three-dimensional molded shape, and to form a uniform protective layer or ornamental layer along the surface of the molded shape. Also, to provide uniform application to the entire irregularly-formed surface and to suppress air pockets and partial defects of bonding. [Solution] In an adherend W having a three-dimensional molded portion in which a plurality of concavities and/or convexities are molded in a regular arrangement, a thermoplastic coating film larger than the area of an adhesion region is integrally adhered by a three dimensional decorative molding procedure in a predetermined adhesion region that includes the three-dimensional molded portion. The predetermined adhesion region includes all of the three-dimensional molded portion and covers more than half the perimeter of the adherend W incenter cross-sectional view.

Described herein are microplates having wells with ultra-thin walls and methods of forming thereof. The microplates can be made by thermoforming processes that use ultrasound, electricity, etc., to heat a thin polymer sheet or film prior to molding. Vacuum can be optionally applied to help form or shape the wells.

Described herein are microplates having wells with ultra-thin walls and methods of forming thereof. The microplates can be made by thermoforming processes that use ultrasound, electricity, etc., to heat a thin polymer sheet or film prior to molding. Vacuum can be optionally applied to help form or shape the wells.

The invention relates to a method for producing at least two-layer components and correspondingly produced components per se as absorptive lining in the interior and/or boot or for floor coverings of motor vehicles, comprising a top material and an absorber.