A method of manufacturing a furniture panel includes placing the frame on a top of a mold, the frame at an outer edge being formed with a protrusion; shaping the plastic blank sheet by vacuum forming such that the plastic blank sheet wraps the frame and the mold; demolding and trimming, so that the trimmed plastic blank sheet wraps the protrusion of the frame and the frame is embedded in the trimmed plastic blank sheet. The method is efficient, implementing the process of wrapping a frame within a plastic panel in a simple fashion, and the panel formed smooth in profile. The panel is resistant to deformation and has a prolonged service life.

A method of manufacturing a furniture panel includes placing the frame on a top of a mold, the frame at an outer edge being formed with a protrusion; shaping the plastic blank sheet by vacuum forming such that the plastic blank sheet wraps the frame and the mold; demolding and trimming, so that the trimmed plastic blank sheet wraps the protrusion of the frame and the frame is embedded in the trimmed plastic blank sheet. The method is efficient, implementing the process of wrapping a frame within a plastic panel in a simple fashion, and the panel formed smooth in profile. The panel is resistant to deformation and has a prolonged service life.

A sole structure for an article of footwear comprises a midsole including a polymeric bladder element enclosing a fluid-filled interior cavity, a first outsole component secured to a bottom surface and to a side surface of the polymeric bladder element, and a second outsole component. The first outsole component includes a first base, and a wall integral with the first base. The second outsole component includes a second base secured to the first base, and a wall integral with the second base and secured to the outer surface of the wall of the first outsole component. A method of manufacturing the article of footwear includes thermoforming the bladder element and the first outsole component, and securing the second outsole component to the first outsole component.

Methods for manufacturing a panel for a ball, in particular for a soccer ball, as well as panels manufactured by these methods and balls with such panels. A method comprises the following steps: providing a carrier material having an outer side and an inner side within a mold having at least one first and at least one second mold part. Three-dimensionally molding an outer layer of the panel on the outer side of the carrier material within the mold. Three-dimensionally molding an inner layer of the panel on the inner side of the carrier material using at least the first mold part.

Methods for manufacturing a panel for a ball, in particular for a soccer ball, as well as panels manufactured by these methods and balls with such panels. A method comprises the following steps: providing a carrier material having an outer side and an inner side within a mold having at least one first and at least one second mold part. Three-dimensionally molding an outer layer of the panel on the outer side of the carrier material within the mold. Three-dimensionally molding an inner layer of the panel on the inner side of the carrier material using at least the first mold part.

Provided is a film thermoforming device of a blister packaging machine in which molding can be carried out without extreme reduction in a sheet thickness of a top surface portion of a pocket, and without warpage, which allows stacking, and stable molding can be performed at a high rate. This film thermoforming device comprises a compressed air blowing mechanism that is disposed at a forming mold 5A and that has a compressed air blowing pore 53a which is open at an inner bottom portion of a pocket hole 52 of the forming mold 5A, and a compressed air blowing pore 53b which is open around the pocket hole 52 of the forming mold 5A.

Provided is a film thermoforming device of a blister packaging machine in which molding can be carried out without extreme reduction in a sheet thickness of a top surface portion of a pocket, and without warpage, which allows stacking, and stable molding can be performed at a high rate. This film thermoforming device comprises a compressed air blowing mechanism that is disposed at a forming mold 5A and that has a compressed air blowing pore 53a which is open at an inner bottom portion of a pocket hole 52 of the forming mold 5A, and a compressed air blowing pore 53b which is open around the pocket hole 52 of the forming mold 5A.

In a stacked workpiece molding method, a second mold 30 includes through-holes 32 that extend to be opened at a peripheral edge of a workpiece body 42, the through-holes 32 are connected to a first suction device 51 that sucks a sheet material 44, a first mold 20 includes suction holes 22 that extend to be opened at a portion that contacts the workpiece body 42, the suction holes 22 are connected to a second suction device 52 that sucks the workpiece body 42, and in a bonding step of bonding the sheet material 44 to the workpiece body 42, a suction force in the through-holes 32 by the first suction device 51 is set stronger than a suction force in the suction holes 22 by the second suction device 52.

In a stacked workpiece molding method, a second mold 30 includes through-holes 32 that extend to be opened at a peripheral edge of a workpiece body 42, the through-holes 32 are connected to a first suction device 51 that sucks a sheet material 44, a first mold 20 includes suction holes 22 that extend to be opened at a portion that contacts the workpiece body 42, the suction holes 22 are connected to a second suction device 52 that sucks the workpiece body 42, and in a bonding step of bonding the sheet material 44 to the workpiece body 42, a suction force in the through-holes 32 by the first suction device 51 is set stronger than a suction force in the suction holes 22 by the second suction device 52.

A method of producing a core for a composite panel along a continuous production line is disclosed. The method includes the steps of providing a thermoplastic sheet of material onto the production line and vacuum forming the thermoplastic sheet of material into alternating pairs of matching shapes, providing the thermoplastic sheet of material with alternating pairs of matching shapes onto upper and lower conveyor belts that are operating at lower speeds than the production line causing the pairs of matching shapes to bunch up and form a honeycomb structure, and cutting the honeycomb structure into discrete sections with spaces therebetween. A plurality of reinforced plastic bands with gaps therebetween are provided and the honeycomb structure is aligned with the gaps. The plurality of reinforced plastic bands and the honeycomb structure are secured together.