B29C51/10

Vacuum membrane thermoformed poly-4-hydroxybutyrate medical implants
11160898 · 2021-11-02 · ·

Methods to produce thermoformed implants comprising poly-4-hydroxybutyrate homopolymer, copolymer, or blend thereof, including surgical meshes, have been developed. These thermoforms are preferably produced from porous substrates of poly-4-hydroxybutyrate homopolymer or copolymer thereof, such as surgical meshes, by vacuum membrane thermoforming. The porous thermoformed implant is formed by placing a porous substrate of poly-4-hydroxybutyrate homopolymer or copolymer thereof over a mold, covering the substrate and mold with a membrane, applying a vacuum to the membrane so that the membrane and substrate are drawn down on the mold and tension is applied to the substrate, and heating the substrate while it is under tension to form the thermoform. The method is particularly useful in forming medical implants of poly-4-hydroxybutyrate and copolymers thereof, including hernia meshes, mastopexy devices, breast reconstruction devices, and implants for plastic surgery, without exposing the resorbable implants to water and without shrinking the porous substrate during molding.

THERMOPLASTIC RESIN FOAM, THERMOPLASTIC RESIN FOAM SHEET, FIBER-REINFORCED RESIN COMPOSITE, METHOD FOR MANUFACTURING THERMOPLASTIC RESIN FOAM, THERMOPLASTIC RESIN FOAM MOLDED ARTICLE, METHOD FOR MANUFACTURING THERMOPLASTIC RESIN FOAM MOLDED ARTICLE, AND FOAMED RESIN COMPOSITE

A thermoplastic resin foam including a thermoplastic resin, wherein: the thermoplastic resin includes a polyester resin and a polyimide resin, and the thermoplastic resin foam shows a single glass transition temperature Tg. The glass transition temperature of the thermoplastic resin is preferably 80 to 130° C. An absolute value of difference between heat absorption and heat generation, each determined by heat flux differential scanning calorimetry at a heating rate of 10° C./min, is preferably 3 to 35 J/g.

Laminated body, method of producing metal member, and method of producing resin member
11772370 · 2023-10-03 · ·

A laminated body in which a thermoplastic resin layer, a thermosetting resin layer, and a protective film are layered one on another in this order, in which the thermosetting resin layer contains a thermosetting resin composition containing two or more kinds of organometallic complex, a surface of the protective film at an opposite side of the thermosetting resin layer has a surface roughness Ra of 30 nm or less, and an amount of nitrogen atoms present at the surface of the protective film at the side of the thermosetting resin layer is less than 1 atm %.

Laminated body, method of producing metal member, and method of producing resin member
11772370 · 2023-10-03 · ·

A laminated body in which a thermoplastic resin layer, a thermosetting resin layer, and a protective film are layered one on another in this order, in which the thermosetting resin layer contains a thermosetting resin composition containing two or more kinds of organometallic complex, a surface of the protective film at an opposite side of the thermosetting resin layer has a surface roughness Ra of 30 nm or less, and an amount of nitrogen atoms present at the surface of the protective film at the side of the thermosetting resin layer is less than 1 atm %.

Method for encoding a packaging container, and encoded packaging container for consumer goods

The invention relates to a method for encoding a dimensionally stable packaging container or an associated constituent made of plastics material, wherein the packaging container is suitable for storing consumer goods such as food, detergents, etc., wherein a film-shaped, flat plastics material for forming the three-dimensional packaging container or the associated constituent is deep-drawn using a tool mold while, at a plurality of positions, the outer sides or the inner sides thereof undergo a first shape-changing treatment acting on the first surface thereof for producing a plurality of three-dimensional codes.

Vacuum Skin Package Having Implosion-Resistant Top Web
20230278771 · 2023-09-07 ·

A packaged product has a product surrounded by a vacuum skin package. The vacuum skin package has a support member and an implosion-resistant thermoplastic top web. The top web conforms with both the upper surface of the product, and an uncovered portion of the upper surface of the support member. The thermoplastic top web comprises an ethylene/α-olefin copolymer in an amount of from 55 wt % to 85 wt %, based on total weight of top web, and/or a blend of ethylene/α-olefin copolymer and cyclic olefin copolymer. Also disclosed is a vacuum skin package containing the implosion-resistant top web.

Vacuum Skin Package Having Implosion-Resistant Top Web
20230278771 · 2023-09-07 ·

A packaged product has a product surrounded by a vacuum skin package. The vacuum skin package has a support member and an implosion-resistant thermoplastic top web. The top web conforms with both the upper surface of the product, and an uncovered portion of the upper surface of the support member. The thermoplastic top web comprises an ethylene/α-olefin copolymer in an amount of from 55 wt % to 85 wt %, based on total weight of top web, and/or a blend of ethylene/α-olefin copolymer and cyclic olefin copolymer. Also disclosed is a vacuum skin package containing the implosion-resistant top web.

Device and method for forming a functional film intended to be laminated on an optical article

A film structure including at least a functional film, a carrier layer, and a counter-force liner, the functional film being in between the carrier layer and the counter-force liner. The carrier layer and the counter-force liner are larger than the receiving area, and the film structure includes a fastener adapted to fasten, directly or indirectly, the counter-force liner to the carrier layer at least on a portion of a zone outside the functional film. It is also proposed a corresponding machine, optical device and method for forming a functional film intended to be laminated on an optical article.

Composite structures and methods of forming composite structures

Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.

Thermoforming apparatus with frame corner beams and platen closing mechanism

A thermoforming apparatus is provided having a frame, a pair of opposed platens, a toggle shaft, a kinematic linkage, a form air manifold, and a pair of articulating bearing assemblies. The pair of opposed platens is carried by the frame each with a die, one die configured to engage an opposed face of another die across a heated sheet of thermoformable material in sealed relation there between. The toggle shaft is carried by the frame for rotation. The kinematic linkage is coupled between the toggle shaft and one of the dies. The form air manifold and a source of differential pressure is coupled with a die face on one of the dies. The pair of articulating bearing assemblies is carried by the frame and configured to support the at least one toggle shaft for translation towards and away from the another die and platen. A method is also provided.