A dental aligner and methods and systems for manufacturing the dental aligner. A boundary contour is defined in a two-dimensional space based on an edge of a model aligner in a ruler disc. The boundary contour may be measured on a grid in which the model aligner is formed. The information pertaining to the boundary contour in the model is transferred to a flat workpiece. The boundary contour may follow the patient's gingival margin. A trench is formed in the flat workpiece based on the boundary contour measured in the model aligner. The flat workpiece including the trench is deformed. Deforming the trench forms at least a portion of the edge of the dental aligner and may include a trim boundary. The aligner may be separated from the workpiece at the trim boundary. The model aligner and dental aligner may vacuum thermoformed from the same mold.

A dental aligner and methods and systems for manufacturing the dental aligner. A boundary contour is defined in a two-dimensional space based on an edge of a model aligner in a ruler disc. The boundary contour may be measured on a grid in which the model aligner is formed. The information pertaining to the boundary contour in the model is transferred to a flat workpiece. The boundary contour may follow the patient's gingival margin. A trench is formed in the flat workpiece based on the boundary contour measured in the model aligner. The flat workpiece including the trench is deformed. Deforming the trench forms at least a portion of the edge of the dental aligner and may include a trim boundary. The aligner may be separated from the workpiece at the trim boundary. The model aligner and dental aligner may vacuum thermoformed from the same mold.

A method of producing a molded article includes: laminating an adhesive sheet including an acrylic-based polymer and a polymerization initiator onto resin film, to produce a resin laminate; and covering an adherend with the resin film while the resin laminate is pressed against the adherend, and the resin film is stretched following a surface shape of the adherend. In planar view, the resin laminate is larger than the adherend. The covering step includes heating the resin laminate at 100° C. or higher and 180° C. or lower, superposing the resin laminate on the adherend planarly and pressing the resin laminate and the adherend under a reduced pressure environment, and then applying pressure to an environment opposite to the adherend with respect to the resin film. The adhesive sheet has an exothermic peak of 100° C. or higher and 180° C. or lower in differential scanning calorimetry at a temperature raising rate of 10° C./min.

A method of producing a molded article includes: laminating an adhesive sheet including an acrylic-based polymer and a polymerization initiator onto resin film, to produce a resin laminate; and covering an adherend with the resin film while the resin laminate is pressed against the adherend, and the resin film is stretched following a surface shape of the adherend. In planar view, the resin laminate is larger than the adherend. The covering step includes heating the resin laminate at 100° C. or higher and 180° C. or lower, superposing the resin laminate on the adherend planarly and pressing the resin laminate and the adherend under a reduced pressure environment, and then applying pressure to an environment opposite to the adherend with respect to the resin film. The adhesive sheet has an exothermic peak of 100° C. or higher and 180° C. or lower in differential scanning calorimetry at a temperature raising rate of 10° C./min.

[Problem] To suppress changes in the recess depth and shape of a three-dimensional molded shape, and to form a uniform protective layer or ornamental layer along the surface of the molded shape. Also, to provide uniform application to the entire irregularly-formed surface and to suppress air pockets and partial defects of bonding. [Solution] In an adherend W having a three-dimensional molded portion in which a plurality of concavities and/or convexities are molded in a regular arrangement, a thermoplastic coating film larger than the area of an adhesion region is integrally adhered by a three dimensional decorative molding procedure in a predetermined adhesion region that includes the three-dimensional molded portion. The predetermined adhesion region includes all of the three-dimensional molded portion and covers more than half the perimeter of the adherend W incenter cross-sectional view.

[Problem] To suppress changes in the recess depth and shape of a three-dimensional molded shape, and to form a uniform protective layer or ornamental layer along the surface of the molded shape. Also, to provide uniform application to the entire irregularly-formed surface and to suppress air pockets and partial defects of bonding. [Solution] In an adherend W having a three-dimensional molded portion in which a plurality of concavities and/or convexities are molded in a regular arrangement, a thermoplastic coating film larger than the area of an adhesion region is integrally adhered by a three dimensional decorative molding procedure in a predetermined adhesion region that includes the three-dimensional molded portion. The predetermined adhesion region includes all of the three-dimensional molded portion and covers more than half the perimeter of the adherend W incenter cross-sectional view.

A multilayer container including: an outermost layer (1) containing a propylene-based polymer A containing homopolypropylene as a main component having a melt flow rate in a range of 2.0 to 10.0 g/10 min; an inner layer (2) containing 50 to 99% by weight of a propylene-based polymer B containing homopolypropylene as a main component having a melt flow rate of not more than 5.0 g/10 min and an isotactic index of not less than 93%, and 1 to 50% by weight of an ethylene-α-olefin copolymer C; and a barrier layer (4) occupying 5 to 20% by weight of the whole container. The ratio (L/D) of container height (L) to diameter (D) is not less than 0.5, and a volume shrinkage based on volume measured before and after heat sterilization at 121° C. for 30 minutes is not more than 5%.

A mold configuration for forming a pocket in a film comprising: a film support surface; a perimeter edge at said film support surface; wall surfaces inward of the perimeter edge defining a mold cavity; the wall surfaces including transition wall surfaces extending to a bottom wall surface; and a plateau surface inward of the perimeter edge. In one form, the perimeter edge includes sharp corner profile perimeter edge portions defining at least one sharp corner profile. A method of forming a pouch, includes using the disclosed mold configuration.

Provided is a fluorine-based resin multilayer film for vacuum forming which does not cause wrinkles and the like when a three-dimensional surface decoration method is applied. The fluorine-based resin multilayer film for vacuum forming includes a front surface layer containing 60% by mass to 85% by mass of a vinylidene fluoride-based resin and 40% by mass to 15% by mass of a methacrylate ester-based resin; and a back surface layer containing 0% by mass to 50% by mass of a vinylidene fluoride-based resin and 100% by mass to 50% by mass of a methacrylate ester-based resin, wherein the thermal dimensional change in a film flow direction when heated at 120° C. for 30 minutes, which is measured based on JIS K7133, is −15% to −2%.

Provided is a fluorine-based resin multilayer film for vacuum forming which does not cause wrinkles and the like when a three-dimensional surface decoration method is applied. The fluorine-based resin multilayer film for vacuum forming includes a front surface layer containing 60% by mass to 85% by mass of a vinylidene fluoride-based resin and 40% by mass to 15% by mass of a methacrylate ester-based resin; and a back surface layer containing 0% by mass to 50% by mass of a vinylidene fluoride-based resin and 100% by mass to 50% by mass of a methacrylate ester-based resin, wherein the thermal dimensional change in a film flow direction when heated at 120° C. for 30 minutes, which is measured based on JIS K7133, is −15% to −2%.