A method of forming a three-dimensional object 38 with a shape determined by model data defining a model 10 of the object, characterized by the steps of: a) splitting the model 10 into a high elevation/low resolution base part 18 and a low elevation/high resolution cover part 20′; b) forming a base body 30 with a shape as determined by the base part 18 of the model; c) employing a 3D printing technique for printing a sheet-like cover body 34 with a shape as determined by the cover part 20′ of the model; and d) matching the cover body 34 to the base body 30 by vacuum forming.

A method of forming a three-dimensional object 38 with a shape determined by model data defining a model 10 of the object, characterized by the steps of: a) splitting the model 10 into a high elevation/low resolution base part 18 and a low elevation/high resolution cover part 20′; b) forming a base body 30 with a shape as determined by the base part 18 of the model; c) employing a 3D printing technique for printing a sheet-like cover body 34 with a shape as determined by the cover part 20′ of the model; and d) matching the cover body 34 to the base body 30 by vacuum forming.

To provide a decorative film in which swelling of a layer containing a fluorinated polymer is suppressed and adhesion of the layer containing the fluorinated polymer is excellent; and a method for producing a three-dimensional molded product provided with a decorative film. The decorative film is characterized by comprising a base film containing a plasticizer; a first layer containing at least one member selected from the group consisting of a polyvinylidene fluoride, a polymethyl methacrylate and a polyurethane; and a second layer containing a fluorinated polymer comprising units based on a fluoroolefin and units based on at least one type of non-fluorinated monomer selected from the group consisting of a vinyl ether, a vinyl ester, an allyl ether and an allyl ester, in this order; wherein the water contact angle of the surface on the first layer side of the second layer is larger than the water contact angle on the second layer side of the first layer, and the difference between the water contact angle of the surface on the first layer side of the second layer and the water contact angle of the surface on the second layer side of the first layer is more than 0° and at most 50°.

A method for manufacturing an object is disclosed. The method includes the step of obtaining a preform of the object, with the preform having a first panel having a planar portion and at least one second panel. The second panel has an orientation which is different from that of the first panel. The planar portion of the first panel of the preform is thermoformed so as to have a protruding element. The thermoforming is done in a selective manner such that the at least one second panel is not thermoformed. The invention is also directed to a thermoforming device for performing the thermoforming.

A method for manufacturing an object is disclosed. The method includes the step of obtaining a preform of the object, with the preform having a first panel having a planar portion and at least one second panel. The second panel has an orientation which is different from that of the first panel. The planar portion of the first panel of the preform is thermoformed so as to have a protruding element. The thermoforming is done in a selective manner such that the at least one second panel is not thermoformed. The invention is also directed to a thermoforming device for performing the thermoforming.

A cross-corrugated support structure includes a sheet having a first and a second set of corrugations. The first set of corrugations is defined by a series of alternating ridges and grooves that extend the length of the sheet in a first direction. The second set of corrugations is also defined by a series of ridges and grooves that extend the length of the sheet in a second direction that intersects with the first direction. The intersection of the first and second set of corrugations creates cross-corrugations throughout the sheet. To provide compressive and tensile strengths suitable for large-scale construction applications, the sheet may be made of a carbonaceous material such as carbon fiber or graphite treated to rigidly retain a shape including the first and second set of corrugations within the sheet. The sheet may be reinforced by securing support members or additional corrugated sheets to the sheet.

A cross-corrugated support structure includes a sheet having a first and a second set of corrugations. The first set of corrugations is defined by a series of alternating ridges and grooves that extend the length of the sheet in a first direction. The second set of corrugations is also defined by a series of ridges and grooves that extend the length of the sheet in a second direction that intersects with the first direction. The intersection of the first and second set of corrugations creates cross-corrugations throughout the sheet. To provide compressive and tensile strengths suitable for large-scale construction applications, the sheet may be made of a carbonaceous material such as carbon fiber or graphite treated to rigidly retain a shape including the first and second set of corrugations within the sheet. The sheet may be reinforced by securing support members or additional corrugated sheets to the sheet.

To provide a decorative film whereby cracking is suppressed when the decorative film is adhered to a three-dimensional molded product while it is being stretched or in a stretched state. To further provide a composition, a method for producing the decorative film, and a method for producing a three-dimensional molded product provided with the decorative film. The decorative film has at least a base film and a fluororesin layer containing a fluororesin having a crosslinked structure, characterized in that the fluororesin layer contains a urethane bond and an allophanate bond, and the average molecular weight between crosslinking-points of the fluororesin layer is more than 50,000 and at most 100,000.

To provide a decorative film whereby cracking is suppressed when the decorative film is adhered to a three-dimensional molded product while it is being stretched or in a stretched state. To further provide a composition, a method for producing the decorative film, and a method for producing a three-dimensional molded product provided with the decorative film. The decorative film has at least a base film and a fluororesin layer containing a fluororesin having a crosslinked structure, characterized in that the fluororesin layer contains a urethane bond and an allophanate bond, and the average molecular weight between crosslinking-points of the fluororesin layer is more than 50,000 and at most 100,000.

A vehicle outer plate panel includes: a transparent resin plate that is formed into a prescribed shape through pressure molding and is attached to a vehicle so as to constitute an outer wall of a body; and a decorative layer that is formed on at least a part of the transparent resin plate through screen printing such that the transparent resin plate is decorated therewith. A method of producing an vehicle outer plate panel is also disclosed.