A thermoforming system and related methods for manufacturing thermoplastic parts, such as interior panels for aircraft, may include a roll-to-roll operation and a forming press having at least one selectively rotatable tool. The rotatable tool, which may include a mold and/or a die, may be multifaceted, such that different faces of the tool have different mold arrangements for different forming characteristics.

A method of three-dimensionally shaping articles, such as articles that are difficult to transport, includes the following successive steps: placing at least one flexible cord (1) on a former (10), the cord (1) incorporating a heating electrical resistance surrounded by at least a first set of yarns of thermoplastic polymer material; connecting the flexible cord (1) to an electrical power supply for a given duration to cause the thermoplastic polymer of at least the first set of yarns surrounding the heating resistance to soften, the cord then taking on the shape imposed by the former (10); cooling the cord; and optionally removing the former (10) in order to obtain the three-dimensional object.

A method of three-dimensionally shaping articles, such as articles that are difficult to transport, includes the following successive steps: placing at least one flexible cord (1) on a former (10), the cord (1) incorporating a heating electrical resistance surrounded by at least a first set of yarns of thermoplastic polymer material; connecting the flexible cord (1) to an electrical power supply for a given duration to cause the thermoplastic polymer of at least the first set of yarns surrounding the heating resistance to soften, the cord then taking on the shape imposed by the former (10); cooling the cord; and optionally removing the former (10) in order to obtain the three-dimensional object.

A sole structure for an article of footwear comprises a midsole including a polymeric bladder element enclosing a fluid-filled interior cavity, a first outsole component secured to a bottom surface and to a side surface of the polymeric bladder element, and a second outsole component. The first outsole component includes a first base, and a wall integral with the first base. The second outsole component includes a second base secured to the first base, and a wall integral with the second base and secured to the outer surface of the wall of the first outsole component. A method of manufacturing the article of footwear includes thermoforming the bladder element and the first outsole component, and securing the second outsole component to the first outsole component.

A sole structure for an article of footwear comprises a midsole including a polymeric bladder element enclosing a fluid-filled interior cavity, a first outsole component secured to a bottom surface and to a side surface of the polymeric bladder element, and a second outsole component. The first outsole component includes a first base, and a wall integral with the first base. The second outsole component includes a second base secured to the first base, and a wall integral with the second base and secured to the outer surface of the wall of the first outsole component. A method of manufacturing the article of footwear includes thermoforming the bladder element and the first outsole component, and securing the second outsole component to the first outsole component.

The invention relates to a method for producing hollow bodies from thermoplastic material and to an apparatus for carrying out the method. The method comprises the molding of at least two sheet-like preforms in web form of thermoplastic material into two complementary shells in a multi-part tool, which in a closed position forms a mold impression, and the joining together of the shells to form an essentially closed hollow body, the preforms being brought between the parts of the tool in an opened receiving position of the parts of the tool and the preforms being placed into the part-cavities by applying differential pressure and being at least partially molded in them into shells. The shells are joined together to form an essentially closed hollow body by closing the tool to form a closed mold impression. The method is distinguished by the fact that the preforms are molded in the part-cavities while the parts of the tool are located in the opened receiving position.

A system and method for placing an object, which is to be processed on a production apparatus in a precise position, is provided. The system includes at least one location-determining system for determining a relative location of an object in relation to a production apparatus and a positioning apparatus for positioning the object on the production apparatus. The positioning apparatus has a receiving apparatus for receiving and discharging the object, and a movable arm for moving the object from one location to another. The location-determining system has at least one location-detecting device to detect a relative location of the receiving apparatus in relation to the location-detecting device. The location-detecting device is configured to detect a relative location of the object in relation to the location-detecting device and also a relative location of the production apparatus in relation to the location-detecting device.

A method for producing a multilayer body and a multilayer body, wherein the method includes: providing a single-layered or multi-layered substrate with a first surface and a second surface, providing one or more sensor films which each have at least one sensor area and have a first surface and a second surface facing away from the first surface, applying the one or more sensor films to the second surface of the substrate such that the first surface of the respective sensor film rests on the second surface of the substrate at least in areas, thermoforming a series of layers comprising the substrate and the one or more sensor films applied to the second surface of the substrate such that, during the thermoforming, on the first surface of the substrate a surface relief is formed which is determined by the shaping, of one or more of the one or more sensor films.

A method of making a shock tower assembly includes forming a bracket from continuous fiber reinforced thermoplastic, where the bracket has a load bearing portion and an overmolded portion. The method further includes placing the bracket in an injection tool, injecting a polymer composite material into the injection tool to surround the and overmolded portion of the bracket, and removing a finished component from the injection tool, wherein the finished component comprises the load bearing portion of the bracket extending outwardly from the finished component and the overmolded portion of the bracket that is surrounded by the polymer composite material.

A flexible punch and die are used to form a flat composite laminate charge into a stiffener having a desired cross sectional shape. A desired contour is formed in the stiffener by bending the punch and die. Ply wrinkling is avoided during contouring by maintaining those portions of the stiffener subject to wrinkling in tension as the contouring is being performed. Bridging of the plies during the contouring process is avoided by first contouring those sections of the stiffener that are subject to wrinkling, and then contouring the remaining sections of the stiffener.