A method of making a vacuum insulated refrigerator structure includes positioning a core of overlapping stacked sheets of fiberglass mat in an envelope of impermeable barrier material. The core is pressed into a predefined three dimensional shape by pressing first and second mold parts together. The core is evacuated, and the envelope is sealed to form a three dimensional core having an airtight envelope around the core. The three dimensional vacuum core is positioned between a wrapper and a liner, and the wrapper and the liner are interconnected to form a vacuum insulated refrigerator structure.

A method of making a vacuum insulated refrigerator structure includes positioning a core of overlapping stacked sheets of fiberglass mat in an envelope of impermeable barrier material. The core is pressed into a predefined three dimensional shape by pressing first and second mold parts together. The core is evacuated, and the envelope is sealed to form a three dimensional core having an airtight envelope around the core. The three dimensional vacuum core is positioned between a wrapper and a liner, and the wrapper and the liner are interconnected to form a vacuum insulated refrigerator structure.

A method of forming a three-dimensional object 38 with a shape determined by model data defining a model 10 of the object, characterized by the steps of: a) splitting the model 10 into a high elevation/low resolution base part 18 and a low elevation/high resolution cover part 20′; b) forming a base body 30 with a shape as determined by the base part 18 of the model; c) employing a 3D printing technique for printing a sheet-like cover body 34 with a shape as determined by the cover part 20′ of the model; and d) matching the cover body 34 to the base body 30 by vacuum forming.

A method of forming a three-dimensional object 38 with a shape determined by model data defining a model 10 of the object, characterized by the steps of: a) splitting the model 10 into a high elevation/low resolution base part 18 and a low elevation/high resolution cover part 20′; b) forming a base body 30 with a shape as determined by the base part 18 of the model; c) employing a 3D printing technique for printing a sheet-like cover body 34 with a shape as determined by the cover part 20′ of the model; and d) matching the cover body 34 to the base body 30 by vacuum forming.

The first aspect of the present invention provides a foamed structure, comprising: a first foamed body extending in a first direction; a second foamed body extending in the first direction and facing the first foamed body with a gap interposed therebetween; and a reinforcement disposed in the gap between the first foamed body and the second foamed body, the reinforcement having an elongated shape, wherein the first foamed body has a portion overlapping with the second foamed body in the first direction view.

3D fabrics have multiple layers including an outer dimensional layer of traditional fabric and a liner layer integrated with outer layer. The 3D fabrics have variable depth, typically ranging from between about 0.25 inches to about 2.0 inches. The 3D fabrics are produced from a molding process that creates the outer dimensional layer while adhering it to the liner layer. The 3D fabrics have unique visual properties which make them desirable for a variety of applications.

3D fabrics have multiple layers including an outer dimensional layer of traditional fabric and a liner layer integrated with outer layer. The 3D fabrics have variable depth, typically ranging from between about 0.25 inches to about 2.0 inches. The 3D fabrics are produced from a molding process that creates the outer dimensional layer while adhering it to the liner layer. The 3D fabrics have unique visual properties which make them desirable for a variety of applications.

Provided is a method of laminating a surfacing film to an article. The method includes disposing a cutting filament onto a peripheral edge of the article, thermoforming a surfacing film onto the article with the cutting filament, peeling the cutting filament away from the peripheral edge of the article to separate a first portion of the surfacing film from a second portion of the surfacing film, and peeling the first portion of the surfacing film away from the second portion of the surfacing film. Significant benefits include simplification of the trimming process and reduced costs by eliminating need for custom trimming tools and/or laser trimming equipment.

Provided is a method of laminating a surfacing film to an article. The method includes disposing a cutting filament onto a peripheral edge of the article, thermoforming a surfacing film onto the article with the cutting filament, peeling the cutting filament away from the peripheral edge of the article to separate a first portion of the surfacing film from a second portion of the surfacing film, and peeling the first portion of the surfacing film away from the second portion of the surfacing film. Significant benefits include simplification of the trimming process and reduced costs by eliminating need for custom trimming tools and/or laser trimming equipment.

There is disclosed an in-mould labelling process for the manufacture of a labelled article comprising the steps of: feeding a labelstock web into a mould; forming an article in the mould such that the formed article contacts and effectively adheres to a label of the labelstock web; detaching the adhered label from the labelstock web; and removing the formed and labelled article from the mould.