A method for manufacturing an object is disclosed. The method includes the step of obtaining a preform of the object, with the preform having a first panel having a planar portion and at least one second panel. The second panel has an orientation which is different from that of the first panel. The planar portion of the first panel of the preform is thermoformed so as to have a protruding element. The thermoforming is done in a selective manner such that the at least one second panel is not thermoformed. The invention is also directed to a thermoforming device for performing the thermoforming.

A method for molding a composite material in which a curved corner is formed between two planes by using a molding jig includes: shaping a laminated body in such a manner that a thickness of the laminated body is decreased from an outer side toward an inner side of the corner, by using the molding jig in which the angle formed by the two planes is a first bending angle, the laminated body including fiber sheets laminated so as to have the corner curved at the first bending angle; and shaping the laminated body in such a manner that the thickness is decreased from the outer side toward the inner side by curving the corner so as to form a second bending angle, by using the molding jig in which the angle formed by the two planes is the second bending angle smaller than the first bending angle.

A method for molding a composite material in which a curved corner is formed between two planes by using a molding jig includes: shaping a laminated body in such a manner that a thickness of the laminated body is decreased from an outer side toward an inner side of the corner, by using the molding jig in which the angle formed by the two planes is a first bending angle, the laminated body including fiber sheets laminated so as to have the corner curved at the first bending angle; and shaping the laminated body in such a manner that the thickness is decreased from the outer side toward the inner side by curving the corner so as to form a second bending angle, by using the molding jig in which the angle formed by the two planes is the second bending angle smaller than the first bending angle.

Disclosed are a seat frame assembly and a method of manufacturing the same whereby adhesion of a reinforcing material attached to a seat frame is improved to secure rigidity of the seat frame and process speed is improved. According to one embodiment disclosed herein, seat frame assembly includes: a frame configured such that a portion of each of opposite sides is bent forward, and supporting an upper body of an occupant; and side members joined to the opposite sides of the frame, respectively, each of the side members including a groove formed in a surface being in close contact with the frame, wherein a portion of the frame that is surface-joined to each of the side members is provided with a protrusion inserted into the groove.

In a fastening method and fastening apparatus, workpieces are fastened using a fastener made of a thermoplastic polymer comprising carbon fibers. The method and apparatus involve induction heating of the carbon fibers to soften the thermoplastic polymer and then plastically deforming axial ends of the fastener using a die or dies to form first and second heads while a shaft body or a shaft part of the thermoplastic polymer comprising the carbon fibers is inserted through respective through holes formed in the workpieces.

A forming tool is used, which has a tool trough arranged in a stationary manner and a pressure bell, which can be lowered onto and lifted away from the tool trough. An arrangement is created in which a single- or multi-layer, initially flat, flexible laminate separates the trough interior from the pressure-bell interior in a pressure tight manner. A table, on which the 3-D substrate to be coated is located, assumes a lowered position within the trough interior; there is a considerable, free intermediate space (between the laminate and the 3-D substrate. A radiant-heater assembly is inserted into said intermediate space. The radiant-heater assembly has a carrier, on the top side of which radiant heaters that can be activated are attached and on the bottom side of which radiant heaters that can be activated are attached.

A thermoforming machine for manufacturing articles from a heated thermoplastic film includes a molding station, an extraction device, a hole punch; and a stacking station. The hole punch includes a pivotable lower punching tool which receives punched-out articles from the extraction device while being pivoted into a tilted position facing the extraction device and which pivots into a vertical 0 position to face an upper punching tool for punching operation.

A thermoforming machine for manufacturing articles from a heated thermoplastic film includes a molding station, an extraction device, a hole punch; and a stacking station. The hole punch includes a pivotable lower punching tool which receives punched-out articles from the extraction device while being pivoted into a tilted position facing the extraction device and which pivots into a vertical 0 position to face an upper punching tool for punching operation.

Disclosed herein is an apparatus for adjusting membrane height for hot drape forming. The apparatus includes a frame including an enclosable interior space and sidewalls defining a perimeter of the interior space. The apparatus further includes an adjustable collar within the interior space of the frame. The adjustable collar extends about the perimeter of the interior space and is configured to move translationally within the interior space of the frame along the sidewalls in a first direction. The apparatus further includes a membrane extending across the interior space in a second direction, perpendicular to the first direction, and co-movably coupled with the adjustable collar, wherein a position of the membrane within the interior space is adjustable in the first direction as the adjustable collar moves translationally within the interior space.

Disclosed herein is an apparatus for adjusting membrane height for hot drape forming. The apparatus includes a frame including an enclosable interior space and sidewalls defining a perimeter of the interior space. The apparatus further includes an adjustable collar within the interior space of the frame. The adjustable collar extends about the perimeter of the interior space and is configured to move translationally within the interior space of the frame along the sidewalls in a first direction. The apparatus further includes a membrane extending across the interior space in a second direction, perpendicular to the first direction, and co-movably coupled with the adjustable collar, wherein a position of the membrane within the interior space is adjustable in the first direction as the adjustable collar moves translationally within the interior space.