An additive manufactured multi-portion article includes a first portion of an article manufactured by a first additive manufacturing process; and a second portion of the article manufactured by a second additive manufacturing process different than the first additive manufacturing process, the second portion attached to the first portion.

An additive manufactured multi-portion article includes a first portion of an article manufactured by a first additive manufacturing process; and a second portion of the article manufactured by a second additive manufacturing process different than the first additive manufacturing process, the second portion attached to the first portion.

A three-dimensional (3D) printed electrical connector includes an insert component, at least a first sealing member, and a shell. The insert component includes a body adapted for 3D printing. The body has first and second ends and includes a cavity penetrating the body along a longitudinal axis of the body. The first sealing member is associated with the insert component and is adapted for 3D printing. The shell at least partially encloses the insert component.

A method of forming a tubular structure including a first tube and a second tube. The steps of the method include first successively depositing layers of a first material and at least partially melting at least a portion of each deposited layer of the first material at predetermined locations to form the first tube. Second, successively depositing layers of a second material and at least partially melting at least a portion of each deposited layer of the second material at additional predetermined locations to form the second tube, wherein the second tube is attached to the first tube at an intersection. Additionally, at least partially melting steps include forming portions of a plurality of segments, and the first tube and the second tube share segments of the plurality of segments at their intersection.

A method of forming a tubular structure including a first tube and a second tube. The steps of the method include first successively depositing layers of a first material and at least partially melting at least a portion of each deposited layer of the first material at predetermined locations to form the first tube. Second, successively depositing layers of a second material and at least partially melting at least a portion of each deposited layer of the second material at additional predetermined locations to form the second tube, wherein the second tube is attached to the first tube at an intersection. Additionally, at least partially melting steps include forming portions of a plurality of segments, and the first tube and the second tube share segments of the plurality of segments at their intersection.

A method for producing a 3D structure based on the object of specifying a solution by which the layers are built up more reliable and more precisely in a 3D printing method. Specifically, by analyzing the data of the 3D structure to be produced, by identifying critical areas within the 3D structure to be generated, and by reducing the travel speed of working equipment of the 3D printer over the construction field at least temporarily if a critical area is identified while producing the 3D Structure.

A method for producing a 3D structure based on the object of specifying a solution by which the layers are built up more reliable and more precisely in a 3D printing method. Specifically, by analyzing the data of the 3D structure to be produced, by identifying critical areas within the 3D structure to be generated, and by reducing the travel speed of working equipment of the 3D printer over the construction field at least temporarily if a critical area is identified while producing the 3D Structure.

Systems and methods that prevent oxygen inhibition of a light-initiated polymerization reaction by forcing the oxygen away from the reaction surfaces. In some embodiments, oxygen is purged by bringing a planarizing surface (e.g., a thin transparent film and/or a transparent planar surface) into contact with a layer of UV curable material disposed on a workpiece and then moving the planarizing surface away from the workpiece one the UV material is cured.

Disclosed is a device including a compliant mechanism including: a first monolithic flexible element, having first and second ends defining a first longitudinal direction, arranged such that it is able to be subjected to an elastic deformation involving a relative movement between its first and second ends; and at least a second monolithic flexible element, having first and second ends defining a second longitudinal direction distinct from the first longitudinal direction, arranged such that it is able to be subjected to an elastic deformation involving a relative movement between its first and second ends. At least one of the first and second monolithic flexible elements includes at least one opening located between its first and second ends and defining a passage for a portion of the other monolithic flexible element such that the first and second monolithic flexible elements are interlocked.

A three dimensional printing system for manufacturing a three dimensional article includes a movement mechanism, a support tray, a resin vessel, a light engine, a sensor, and a controller. The support tray is mounted to the movement mechanism and has a lower surface for supporting the three dimensional article. The resin vessel includes a transparent sheet defining a lower bound for resin contained therein. The light engine projects pixelated light through the transparent sheet and to a build plane. The controller is configured to (a) receive a start indication for a build process, (b) operate the sensor, (c) determine if polymerized build material is in a flag region from the sensor signal, and (d) if polymerized build material is determined to be in the flag region, halt the build process.