An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.

A three-dimensional cell growth containment article is described, which includes a molded body channelized by removal of sacrificial channelizing element(s) therefrom, so that the molded body contains one or more channel(s) therein, with a matrix material in at least one of such channel(s) that is supportive of three-dimensional cell growth in the matrix material. A method for making such articles is also described, in which a molded body is formed with one or more sacrificial channelizing element(s) therein, following which the sacrificial channelizing element(s) are removed. The three-dimensional cell growth containment articles of the present disclosure may be utilized in any applications in which there exists a need to reproducibly generate three-dimensional cellular structures, e.g., islet transplantation for diabetes treatment, transplantation of hormone secreting cells, cellular scaffolds for wound healing, and generation of tissue engineering structures to regain structural usefulness for orthopedic applications.

A three-dimensional cell growth containment article is described, which includes a molded body channelized by removal of sacrificial channelizing element(s) therefrom, so that the molded body contains one or more channel(s) therein, with a matrix material in at least one of such channel(s) that is supportive of three-dimensional cell growth in the matrix material. A method for making such articles is also described, in which a molded body is formed with one or more sacrificial channelizing element(s) therein, following which the sacrificial channelizing element(s) are removed. The three-dimensional cell growth containment articles of the present disclosure may be utilized in any applications in which there exists a need to reproducibly generate three-dimensional cellular structures, e.g., islet transplantation for diabetes treatment, transplantation of hormone secreting cells, cellular scaffolds for wound healing, and generation of tissue engineering structures to regain structural usefulness for orthopedic applications.

An additive manufacturing system and method for improving the certainty of removing or etching excess substrate from a stack of printed substrate slices to arrive at a 3D object. The approach includes printing a pseudo image as a shell layer around a desired object slice with less polymer (e.g., thermoplastic) material than the 3D object solid layer slice. This slows the etching process when this pseudo image is reached. The pseudo image may be printed to surround the object polymer image on a printed substrate sheet as a shell that provides notice during the excess substrate removal/cleaning process that the desired polymer image is nearby and extra care must be taken to avoid removal of the desired polymer image. The pseudo image may have a 3D patterned surface that can be recognized by a person doing the sandblasting or recognized automatically by an automated 3D object finisher.

A bottom-up stereolithography apparatus (SLA) (150) comprises a support surface (152) and a vat assembly (100) comprises a first frame part (110) having a first upper surface (112) and a circumferential first inner side surface (113) defining a recess (114) within the first frame part. The apparatus comprises an air channel (115) opening to the recess (114) through the first inner side surface (113). A receptacle (130) comprising a bowl is placeable in the vat assembly with the bowl in the recess so that, with the thereby formed vat (101) placed on the support surface (152), air can be evacuated from the recess (114) via the air channel (115) to stretch the bowl (131) against the support surface and the first inner side surface (113).

A bottom-up stereolithography apparatus (SLA) (150) comprises a support surface (152) and a vat assembly (100) comprises a first frame part (110) having a first upper surface (112) and a circumferential first inner side surface (113) defining a recess (114) within the first frame part. The apparatus comprises an air channel (115) opening to the recess (114) through the first inner side surface (113). A receptacle (130) comprising a bowl is placeable in the vat assembly with the bowl in the recess so that, with the thereby formed vat (101) placed on the support surface (152), air can be evacuated from the recess (114) via the air channel (115) to stretch the bowl (131) against the support surface and the first inner side surface (113).

Examples of methods for generating supports are described herein. In some examples, a method includes determining a starting position from a set of voxels of a three-dimensional (3D) object model to be additively manufactured. In some examples, the method also includes generating a support for the 3D object model by traversing a cost field from the starting position.

A three-dimensional product is produced by providing a support medium in a container, introducing a production material into the support medium by means of the at least one insertion nozzle, and curing the production material. In the process, the support medium contains particles made of solid matter.

A three-dimensional product is produced by providing a support medium in a container, introducing a production material into the support medium by means of the at least one insertion nozzle, and curing the production material. In the process, the support medium contains particles made of solid matter.