A method of forming a cored composite laminate, the method including forming a first recess in a first coupling surface of a first layer of the cored composite laminate, forming a second recess in a second coupling surface of a second layer of the cored composite laminate so that when the first layer of the cored composite laminate and the second layer of the cored composite laminate are coupled, the first recess and the second recess form a cavity through the cored composite laminate, and disposing a shape memory alloy member in die cavity, so that the shape memory alloy member supports the cored composite laminate during curing of the cored composite laminate.

A system for manufacturing waterproofing membranes, including: a laminating machine; a textile belt moveable through the laminating machine; and a pair of edge strips positioned adjacent to opposite sides of the textile belt. A first polymer is unrolled onto the textile belt and positioned between a pair of edge strips positioned adjacent to opposite sides of the textile belt and then moved through the laminating machine to heat and cure the first polymer into a first waterproofing membrane. The edge strips are preferably endless loops of material that pass continuously through the laminating machine. A second polymer can also be unrolled onto an opposite side of the textile belt such that two different waterproofing membranes can be manufactured simultaneously.

The present invention is directed towards a window sill flashing comprising a base having a substantially rectangular shape. A front flange projects perpendicularly downward from a front edge of the base and at least one side flange extends vertically from a side edge of the base. The side flange includes a front surface. The window sill flashing is made from a rigid homopolymer vinyl film.

Microstructure manufacturing apparatuses and methods are disclosed herein that enable the production of microstructures in an efficient, cost-effective manner that produces precise, high-quality microstructure products. In the manufacturing process for a microneedle array, for example, a template can be contacted against a surface of a continuous layer of a viscous polymer and separated from the surface to form a plurality of projections. The projections can then be solidified and laser cut at a predetermined distance from the surface to form the microstructure.

A seat cushion formed from a body comprising a plurality of extruded polymer filaments randomly connected to form a first three-dimensional mesh structure formed by the extruded polymer filaments. The body is formed by heating an area of the body with an ultrasonic tool that modifies a portion of the extruded polymer filaments to form a second three-dimensional structure comprising a second shape that is different than the first shape. A skin of extruded polymer film is welded to the body of extruded polymer filaments. A second body of a plurality of extruded polymer filaments randomly connected to form a second three-dimensional mesh structure formed by the extruded polymer filaments is welded to the first body. A method is disclosed for modifying the bodies with an ultrasonic tool to shape or weld the bodies.

The present invention is directed towards a window sill flashing comprising a base having a substantially rectangular shape. A front flange projects perpendicularly downward from a front edge of the base and at least one side flange extends vertically from a side edge of the base. The side flange includes a front surface. The window sill flashing is made from a rigid homopolymer vinyl film.

The subject matter disclosed herein relates to a method for assembling at least one panel and frames for producing part of an aircraft fuselage, the method including shaping the panel on support surfaces of a tool, wherein it includes holding each frame clamped against at least one sliding support surface arranged in a transverse plane, the sliding support surfaces of the various frames and the support surfaces being secured to the same tool and positioned relative to one another, and in putting in place permanent attachment elements for connecting the panel and the frames. The subject matter disclosed herein also proposes a tool for implementing the assembly method.

In order to to provide a manufacturing method of a three-dimensional shaped object having a more proper heat removal property to be used as a metal mold, there is provided that a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by forming a new powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein the manufacturing method of the present invention, the three-dimensional shaped object is manufactured such that it has a flow path for cooling media in the three-dimensional shaped object, and also has a surface in a form of a concavity-convexity, and wherein a part of a contour surface of the flow path for the cooling media and the surface of the concavity-convexity have the same shape as each other.

A method, apparatus, and system for fabricating buckypaper or similar sheets of nanostructures having relatively high aspect ratios. A dispersion of nanostructures such as nanotubes is subjected to fluid dynamics/forces which promote alignment of their axes of elongation while in suspension in the flow. An agglomeration of better aligned nanostructures is isolated from the carrier fluid into a useable form. In the case of nanotubes, one form is buckypaper. One example of alignment forces is Taylor-Couette flow shear forces. One example of isolation is filtering the flowing dispersion to collect better aligned nanostructures across the filter into a sheet or film. The degree of alignment can produce anisotropic material properties that can be beneficially used in application of the sheet or film.

The present invention is directed towards a window sill flashing comprising a base having a substantially rectangular shape. A front flange projects perpendicularly downward from a front edge of the base and at least one side flange extends vertically from a side edge of the base. The side flange includes a front surface. The window sill flashing is made from a rigid homopolymer vinyl film.