B29C70/003

RESIN-BASED COMPOSITE MATERIAL OF THREE-LAYER STRUCTURE AND USE THEREOF
20220072817 · 2022-03-10 ·

This invention disclosed a resin-based composite material has a three-layer structure and the application thereof. According to the invention, an oriented carbon nanotube bundle/epoxy resin composite material (denoted as layer B) is prepared with the microwave curing method, a barium titanate nanofiber/epoxy resin composite material (denoted as layer E) is prepared by means of a blade coating-heat curing method, and a composite material of a B-E-B three layer structural is formed by means of a layer-by-layer curing technology. Compared to the composite material of the conductor-insulating layer/polymer layer structural prepared in the prior art, the resin-based composite material has a three-layer structure provided by the invention has with high energy storage density, and low dielectric loss and high permittivity; and the preparation process therefor is controllable and easy to operate, short in production cycle, and suitable for large-scale application.

POLYIMIDE COMPOSITIONS AND ARTICLES INCORPORATING THE SAME
20220017697 · 2022-01-20 ·

Compositions including a polyimide and one or more thermally conductive fillers, and compaction rollers for an automated fiber placement machine incorporating the compositions are provided. The polyimide may be a polymeric reaction product of a dianhydride and one or more diamines. The one or more diamines may include a fluorine-containing alkyl ether diamine. The one or more thermally conductive fillers may include one or more of a carbon-based filler, boron nitride, a metal, or combinations thereof. The compositions may have a thermal conductivity of from about 0.2 to about 50 Watts per meter Kelvin (Wm.sup.−1 K.sup.−1).

HOUSINGS FOR ELECTRONIC DEVICES

A housing for an electronic device is described. The housing comprises a molded reinforced plastic, wherein the molded reinforced plastic comprises a woven glass fiber cloth and a single epoxy resin, which is a bisphenol A epoxy resin.

Curable epoxy resin composition, fiber-reinforced composite material and molded body using same

Provided is a resin composition that has satisfactory impregnability into reinforcing fibers due to low viscosity and small viscosity increase even in an impregnation process performed for a long time. The resin composition being suitable as a matrix resin for a fiber-reinforced composite material for producing a cured molded article that has toughness and fatigue resistance. The resin composition for a fiber-reinforced composite material includes an epoxy resin, an acid anhydride-based curing agent, an imidazole-based curing accelerator, a radically polymerizable monomer, and a radical polymerization initiator as essential components, has a viscosity at 25° C. that falls within a range of 50 mPa.Math.s to 800 mPa.Math.s as measured by an E-type viscometer, and exhibits a viscosity increase ratio of 200% or less after 8 h at 25° C., wherein 50% by mass or more of the acid anhydride-based curing agent is an alicyclic acid anhydride having no olefinic unsaturated bond.

INHERENTLY SECURED AEROGEL COMPOSITES
20210268764 · 2021-09-02 · ·

Embodiments of the present invention describe secured fiber-reinforced aerogels and laminate structures formed therefrom. In one embodiment a laminate comprises at least one fiber-reinforced aerogel layer adjacent to at least one layer of fiber containing material wherein fibers from said at least one fiber-reinforced aerogel layer are interlaced with fibers of said at least one fiber-containing material. In another embodiment a laminate comprises at least two adjacent fiber-reinforced aerogel layers wherein fibers from at least one fiber-reinforced aerogel layer are interlaced with fibers of an adjacent fiber-reinforced aerogel layer.

INHERENTLY SECURED AEROGEL COMPOSITES
20210268765 · 2021-09-02 · ·

Embodiments of the present invention describe secured fiber-reinforced aerogels and laminate structures formed therefrom. In one embodiment a laminate comprises at least one fiber-reinforced aerogel layer adjacent to at least one layer of fiber containing material wherein fibers from said at least one fiber-reinforced aerogel layer are interlaced with fibers of said at least one fiber-containing material. In another embodiment a laminate comprises at least two adjacent fiber-reinforced aerogel layers wherein fibers from at least one fiber-reinforced aerogel layer are interlaced with fibers of an adjacent fiber-reinforced aerogel layer.

COMPOSITE PARTS AND PROCESSES OF MANUFACTURE
20210276276 · 2021-09-09 ·

The disclosure relates to polymer-containing composite materials and to unusually low-pressure consolidation methods for forming composite parts from such materials. More specifically, for example, the disclosure relates to use of a certain “PEEK-PEDEK” copolymer in low-pressure consolidation methods, using as little as 1 bar pressure (or using atmospheric pressure acting on a consolidation that is held under vacuum) to provide composite parts that are substantially void-free.

EPOXY RESIN COMPOSITION FOR FIBER-REINFORCED COMPOSITE MATERIAL, FIBER-REINFORCED COMPOSITE MATERIAL, AND PRODUCTION METHOD THEREOF
20210261744 · 2021-08-26 · ·

The present invention provides: an epoxy resin composition which has satisfactory handleability during refrigerated transport, is stable and inhibited from increasing in viscosity for a long period even when held at ordinary temperature, well infiltrates into reinforcing fibers, can be sufficiently rapidly cured at a temperature as high as 180° C., and gives molded objects that can be smoothly demolded in a demolding step after the molding since the resin has sufficiently cured and has high heat resistance imparted thereto; and a fiber-reinforced composite material obtained using the epoxy resin composition. The epoxy resin composition for fiber-reinforced composite materials according to the present invention is an epoxy resin composition for use in producing fiber-reinforced composite materials which comprises an epoxy resin and a hardener, and includes tetraglycidyldiaminodiphenylmethane [A], 4,4′-methylenebis(2-isopropyl-6-methylaniline) [B], and a bisphenol F type epoxy resin [C] in a specific proportion. When the viscosities of the resin at 30° C. and 80° C. are expressed by η30 and η80 (unit, mPa.Math.s), respectively, then the epoxy resin composition satisfies 200≤η30/η80≤500 and 50≤η80≤180.

LIQUID COMPOSITION COMPRISING THREE INITIATORS, ITS PROCESS OF POLYMERIZATION, USE AND MATERIAL OR COMPOSITION OBTAINED FOLLOWING POLYMERIZATION OF COMPOSITION
20210246249 · 2021-08-12 ·

The present invention relates to a liquid composition comprising a monomer, a (meth)acrylic polymer and at least three initiators. In particular the present invention relates to a liquid composition comprising a monomer, a (meth)acrylic polymer and at least three initiators that have a different half life time. That liquid composition can be used as a syrup and especially as a syrup for impregnation of fibres or fibrous material. Also concerned is a thermoplastic material obtained after polymerization of the liquid composition. The invention also relates to a process for manufacturing such a liquid composition. The invention also relates to a process for impregnating a fibrous substrate of long fibres with said liquid composition. The invention also relates to a fibrous substrate impregnated with said liquid composition which is useful for manufacturing composite parts. The present invention also relates to a process for manufacturing mechanical parts or structural elements made of composite material and to mechanical parts or structural elements made of composite material obtained via a process using such a liquid composition.

EX-SITU PREPARATION METHOD FOR LIQUID MOLDING COMPOSITE MATERIAL

Embodiments of the present disclosure provide an ex-situ preparation method for a composite molded body. The preparation method comprises: providing a porous support, a first component, and a second liquid component; contacting the first component with the porous support; contacting the second liquid component with the first component and/or the porous support, in which process the first component and the second liquid component do not undergo a chemical reaction, and the second liquid component remains in a liquid state; and treating the first component and the second liquid component such that the first component and the second liquid component undergo a chemical reaction to become a solid, or undergo phase transformation toughening and solidification molding. The present disclosure discloses an advanced composite material manufacturing technology, and relates to a low-cost and easy-to-operate ex-situ liquid molding preparation method. In the method, core reaction components are separated spatially, and two sub-processes of physical flow and chemical reaction are separated chronologically, thereby greatly simplifying the liquid molding technique. The “ex-situ” preparation method is applicable to liquid molding manufacture of thermosetting resins, liquid molding and toughening of thermosetting composite materials, and liquid molding manufacture of thermoplastic composite materials. By means of the “ex-situ” liquid molding, some resin materials originally unsuitable for liquid molding can be modified into liquid-moldable materials, thereby expanding the options and types of resin materials for liquid molding.