A method for forming a matrix composite layer on a workpiece and a workpiece with a matrix composite layer are disclosed. In an embodiment the method includes forming a wall around a metallic surface such that the wall extends in a vertical direction from a plane formed by the metallic surface, and depositing a filler material in a walled area on the metallic surface. The method further includes depositing a plastic material on the filler material and performing a vacuum treatment of the filler material and the plastic material thereby forming a matrix composite layer disposed on the metallic surface.

An additive manufacturing apparatus includes: a build surface for receiving and supporting the part; a material depositor operable to selectively deposit a bead of radiant-energy-curable resin on the build surface; one or more actuators operable to change the relative positions of the build surface and the material depositor, such that the bead is deposited along a build path; and a radiant energy apparatus operable to generate and project radiant energy on the deposited material. A method is provided for producing a component using the apparatus.

An additive manufacturing apparatus includes: a build surface for receiving and supporting the part; a material depositor operable to selectively deposit a bead of radiant-energy-curable resin on the build surface; one or more actuators operable to change the relative positions of the build surface and the material depositor, such that the bead is deposited along a build path; and a radiant energy apparatus operable to generate and project radiant energy on the deposited material. A method is provided for producing a component using the apparatus.

The present invention relates to a process for recycling waste high density polyethylene (HDPE) materials, which is carried out by thermofusion. Through this recycling process, products having particular qualities are obtained, and laminated products or products in the form of a molded block may be obtained. Said products, in addition to representing a benefit for the environment, exhibit particularities that make them different from virgin raw material products and recycled products, representing a surprising and unexpected technical advantage over those currently available.

The present disclosure relates generally to polyurethane matrix composite materials, for example, suitable for making an exterior cladding product for houses and other buildings. The present disclosure relates more particularly to a polymer matrix composite material including a polyurethane matrix and an inorganic filler in a range from 45% to 85% by weight of the composite material. The inorganic filler includes a first substance from the group consisting of calcium carbonate, sand, talc, kaolin clay, dolomite, feldspar and mica and any mixture thereof, and fly ash, and/or an iron oxide in a range from 0.5% to 7% by weight of the inorganic filler.

The present disclosure relates generally to polyurethane matrix composite materials, for example, suitable for making an exterior cladding product for houses and other buildings. The present disclosure relates more particularly to a polymer matrix composite material including a polyurethane matrix and an inorganic filler in a range from 45% to 85% by weight of the composite material. The inorganic filler includes a first substance from the group consisting of calcium carbonate, sand, talc, kaolin clay, dolomite, feldspar and mica and any mixture thereof, and fly ash, and/or an iron oxide in a range from 0.5% to 7% by weight of the inorganic filler.

A masterbatch for use in a process of preparing a composite material may contain a blend of a first amorphous polymer with carbon nanotubes. At least 5% by weight of carbon nanotubes may be present in the masterbatch, based on a total weight of the masterbatch. The masterbatch may exhibit a high load melt flow index HLMI1 of less than 40 g/10 min determined at 200 C. under a load of 21.6 kg according to ISO1133. The first amorphous polymer may have a melt flow index MFI1 of at least 10 g/10 min determined at 200 C. under a load of 5 kg according to ISO1133H.

A masterbatch for use in a process of preparing a composite material may contain a blend of a first amorphous polymer with carbon nanotubes. At least 5% by weight of carbon nanotubes may be present in the masterbatch, based on a total weight of the masterbatch. The masterbatch may exhibit a high load melt flow index HLMI1 of less than 40 g/10 min determined at 200 C. under a load of 21.6 kg according to ISO1133. The first amorphous polymer may have a melt flow index MFI1 of at least 10 g/10 min determined at 200 C. under a load of 5 kg according to ISO1133H.

In an embodiment, a thermoplastic composite comprises a thermoplastic polymer; and a dielectric filler having a multimodal particle size distribution; wherein a peak of a first mode of the multimodal particle size distribution is at least seven times that of a peak of a second mode of the multimodal particle size distribution; and a flow modifier.

In an embodiment, a thermoplastic composite comprises a thermoplastic polymer; and a dielectric filler having a multimodal particle size distribution; wherein a peak of a first mode of the multimodal particle size distribution is at least seven times that of a peak of a second mode of the multimodal particle size distribution; and a flow modifier.