The present disclosure is drawn to a composite particulate build material, including 92 wt % to 99.5 wt % polymeric particles having an average size from 10 μm to 150 μm and an average aspect ratio of less than 2:1, The composite particulate build material further includes from 0.5 wt % to 8 wt % reinforcing particles having an average size of 0.1 μm to 20 μm and an average aspect ratio of 3:1 to 100:1 applied to a surface of the polymeric particles.

The invention provides a method for 3D printing a heat sink (100) by means of fused deposition modelling, the method comprising layer-wise depositing a 3D printable material to provide a plurality of layers (322) of a 3D printed material (202) whereby a heat receiving face (101) of the heat sink (100) is created, the plurality of layers (322) of 3D printed material (202) being configured parallel to planes (325) perpendicular to the heat receiving face (101), wherein the 3D printable material comprises particles embedded in the 3D printable material, wherein the particles have an anisotropic thermal conductivity, wherein the particles are available in the 3D printable material in an amount selected from the range of 5-40 vol. % relative to the total volume of the 3D printable material, and wherein the layers (322) of 3D printed material (202) have layer heights (H) selected from the range of at maximum 800 μm.

A method of fabricating a cork composite material and a cork composite material. The method may comprise providing a plurality of cork particles in a volume and adding a dispersion of thermoplastic elastomer to the volume to provide a mixture of the dispersion of thermoplastic elastomer and the cork particles. The method may comprise agitating the cork particles and/or the mixture of the dispersion of thermoplastic elastomer and the cork particles and heating the mixture of the thermoplastic elastomer and the cork particles. The method may comprise allowing the mixture of the thermoplastic elastomer and the cork particles to cool. The steps of the method together may result in a plurality of coated cork particles being coated in a first layer of the thermoplastic elastomer.

A thermoplastic composite sheet may be composed of a polymer material matrix and a lightweight material that is disposed throughout the polymer material matrix. The polymer material matrix may extend continuously throughout a length, width, and thickness of the thermoplastic composite sheet. The polymer material matrix may be a fully polymerized thermoplastic material. The lightweight material may be fully saturated by the thermoplastic material of the polymer material matrix. The thermoplastic composite sheet may include between 50 and 99 weight percent of the thermoplastic material and between 1 and 50 weight percent of the lightweight material. The thermoplastic composite sheet may be free of reinforcing fibers.

A method of forming a polyolefin-perovskite nanomaterial composite which contains oriented electrically and thermally conductive pathways. The method involves milling a polyolefin with particles of a perovskite nanomaterial, molding to forma composite plate, and subjecting the composite plate to an AC voltage. The AC voltage forms oriented electrically and thermally conductive pathways by partial dielectric breakdown of the composite. The presence of the oriented electrically and thermally conductive pathways gives the polyolefin-perovskite nanomaterial electrical and thermal conductivity and dielectric permittivity higher than the polyolefin alone.

A method of forming a polyolefin-perovskite nanomaterial composite which contains oriented electrically and thermally conductive pathways. The method involves milling a polyolefin with particles of a perovskite nanomaterial, molding to forma composite plate, and subjecting the composite plate to an AC voltage. The AC voltage forms oriented electrically and thermally conductive pathways by partial dielectric breakdown of the composite. The presence of the oriented electrically and thermally conductive pathways gives the polyolefin-perovskite nanomaterial electrical and thermal conductivity and dielectric permittivity higher than the polyolefin alone.

A method of forming a polyolefin-perovskite nanomaterial composite which contains oriented electrically and thermally conductive pathways. The method involves milling a polyolefin with particles of a perovskite nanomaterial, molding to form a composite plate, and subjecting the composite plate to an AC voltage. The AC voltage forms oriented electrically and thermally conductive pathways by partial dielectric breakdown of the composite. The presence of the oriented electrically and thermally conductive pathways gives the polyolefin-perovskite nanomaterial electrical and thermal conductivity and dielectric permittivity higher than the polyolefin alone.

An algae-elastomer composite including an elastomer matrix; algae; and a mixing additive sufficient to achieve a desired property. The algae can be present in a milled condition having a particle size value of between about 10 and 120 microns. The algae is mixed with the elastomer matrix in a dry condition having a moisture content of below about 10%. A method of preparing the algae-based elastomer composite is provided that includes the steps of: premixing an elastomer matrix; adding an algae filler; adding a mixing additive that includes a plasticizer; forming an elastomer-algae blend by blending the algae and elastomer to a temperature sufficient to be further mixed, wherein the temperature is about 10° C. higher than the temperature sufficient for the elastomer alone; adding and mixing a curing or vulcanizing agent for the elastomer dispersing the elastomer-algae blend; and heating and curing the elastomer-algae blend into a final form.

An algae-elastomer composite including an elastomer matrix; algae; and a mixing additive sufficient to achieve a desired property. The algae can be present in a milled condition having a particle size value of between about 10 and 120 microns. The algae is mixed with the elastomer matrix in a dry condition having a moisture content of below about 10%. A method of preparing the algae-based elastomer composite is provided that includes the steps of: premixing an elastomer matrix; adding an algae filler; adding a mixing additive that includes a plasticizer; forming an elastomer-algae blend by blending the algae and elastomer to a temperature sufficient to be further mixed, wherein the temperature is about 10° C. higher than the temperature sufficient for the elastomer alone; adding and mixing a curing or vulcanizing agent for the elastomer dispersing the elastomer-algae blend; and heating and curing the elastomer-algae blend into a final form.

A sound attenuation material includes a plurality of particles, each having a core and an elastic or compliant coating around the core, and a matrix surrounding the plurality of particles, the matrix being less dense than the core. A method of manufacturing sound attenuating materials includes adding an elastic or compliant coating to core particles and drying the coating, mixing the coated core particles into a matrix material, and pouring the mixture into a mold. The core particles are denser than the matrix material.