A three-dimensional object manufacturing method is provided and includes: a cavity portion material layer forming step of discharging a droplet of a material from a discharging head through an inkjet method to form a cavity portion material layer, which is a material layer configuring a periphery of at least one part of a cavity; a sandwiching member installing step of installing a lid member, which is a member arranged with at least one part sandwiched between a plurality of material layers, on a cavity portion material layer; and a material layer-on-sandwiching member forming step of discharging the droplet of the cavity portion material from the discharging head through the inkjet method on at least one part of the lid member to further form the material layer on the lid member.

A three-dimensional object manufacturing method is provided and includes: a cavity portion material layer forming step of discharging a droplet of a material from a discharging head through an inkjet method to form a cavity portion material layer, which is a material layer configuring a periphery of at least one part of a cavity; a sandwiching member installing step of installing a lid member, which is a member arranged with at least one part sandwiched between a plurality of material layers, on a cavity portion material layer; and a material layer-on-sandwiching member forming step of discharging the droplet of the cavity portion material from the discharging head through the inkjet method on at least one part of the lid member to further form the material layer on the lid member.

The present disclosure is directed to a method for forming a wind turbine rotor blade. The method includes placing first and second prefabricated skin panels defining a portion of a root section of the wind turbine rotor blade, a pressure side of the wind turbine rotor blade, or a suction side of the wind turbine rotor blade in a mold. The first and second prefabricated skin panels partially overlap to define a connection region. A vacuum bag is placed over the mold. The connection region is infused with a resin.

A vehicle component that includes at least one fiber preform. The fiber preform includes a substrate, a fiber bundle having one or more types of reinforcing fibers, and a thread. The fiber bundle is arranged on the substrate and attached to the substrate by a plurality of stitches of the thread to form a first preform layer having a principal orientation. The vehicle component includes a core having a geometry with at least one edge and at least one the fiber preforms positioned along the at least one edge, the core and the fiber preform being overmolded in a resin. A process of making the vehicle component includes providing the core having the at least one edge, positioning the at least one fiber preform along the at least one edge, and overmolding the core and the at least one fiber preform in the resin.

A vehicle component that includes at least one fiber preform. The fiber preform includes a substrate, a fiber bundle having one or more types of reinforcing fibers, and a thread. The fiber bundle is arranged on the substrate and attached to the substrate by a plurality of stitches of the thread to form a first preform layer having a principal orientation. The vehicle component includes a core having a geometry with at least one edge and at least one the fiber preforms positioned along the at least one edge, the core and the fiber preform being overmolded in a resin. A process of making the vehicle component includes providing the core having the at least one edge, positioning the at least one fiber preform along the at least one edge, and overmolding the core and the at least one fiber preform in the resin.

A novel method for producing a fiber-reinforced resin structure is provided, which has excellent strength but can be formed in various shapes. A fiber-reinforced resin structure is manufactured by preparing an assembly including a first foam having a columnar shape, a fiber body covering at least a part of a side surface portion of the first foam, and a second foam having a columnar shape adjacent to the first foam via the fiber body.

A novel method for producing a fiber-reinforced resin structure is provided, which has excellent strength but can be formed in various shapes. A fiber-reinforced resin structure is manufactured by preparing an assembly including a first foam having a columnar shape, a fiber body covering at least a part of a side surface portion of the first foam, and a second foam having a columnar shape adjacent to the first foam via the fiber body.

A process for manufacturing a blade made of composite material for a turbomachine. The blade includes an airfoil having a pressure side and a suction side which extend from a leading edge to a trailing edge of the airfoil. The blade further includes a metal sheath that extends along the leading edge of the airfoil. The process includes the steps of: placing a preform, produced by three-dimensionally weaving fibers, in a mold, the sheath being positioned on an edge of the preform intended to form the leading edge of the airfoil; and injecting polymerizable resin into the mold to impregnate the preform so as to form the airfoil after solidifying. At least one double-sided adhesive film may be inserted between the sheath and the edge of the preform prior to injection of the resin.

A pipe fitting having a first body and a second body that together at least partially define a fluid flow passage. The first body defines a first portion of the fluid flow passage that extends from a first end of the fluid flow passage to a first internal opening. The second body defines a second portion of the fluid flow passage that extends from a second internal opening to a second end of the fluid flow passage. The first body has a first interface surface that surrounds the first internal opening, the first interface surface having a plurality of anti-rotation grooves. The second body has a second interface surface that surrounds the second internal opening and engages with the first interface surface. The first internal opening is in fluid communication with the second internal opening. The second interface surface has a plurality of anti-rotation fingers that are each received by and engage with a corresponding one of the anti-rotation grooves. Rotation of the second body relative to the first body is resisted by the engagement of the anti-rotation fingers with the anti-rotation grooves.

Methods for forming composite components with sealed bi-material interfaces include applying a sacrificial material to a surface of a substrate, over-molding the substrate and the sacrificial material with an over-molding material such that the over-molding material covers at least a portion of the sacrificial material and at least one surface of the substrate, removing the sacrificial material by deflagration to form a composite component with a channel between the substrate and the over-molding material, introducing an uncured sealant into the channel, and curing the sealant to form a sealed composite component. The method can further include removing a portion of the sealant prior to the sealant fully curing. The sealed composite component can include a passage, encircled by the channel, extending between the substrate and the over-molding material. The substrate can be a metal, a polymer, a polymer composite, a ceramic, or a continuous fiber composite material.