B29C2791/003

Methods for manufacturing bulked continuous filament
10639818 · 2020-05-05 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Curved heat shrink tubing and methods of making the same
10625448 · 2020-04-21 · ·

Curved heat shrink tubing and methods of making the same are described herein. An example method includes inserting heat shrink tubing into a tube, curving the tube, and deforming the heat shrink tubing, inside of the tube, to have a curved shape along a length of the heat shrink tubing where a first length of the heat shrink tubing along an outer radius of the curved shape is longer than a second length of the heat shrink tubing along an inner radius of the curved shape.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20200086529 · 2020-03-19 ·

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

Pure Layered Stretch Film Produced Using Single Pass Extrusion Resins
20200078992 · 2020-03-12 · ·

Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.

System and method for embedding substrate in concrete structure

System and method allows a component to attach to a pre-cast, pre-stressed concrete structure. The system includes a first attachment part, a pre-cast, pre-stressed concrete member and first and second reinforcing members. A first body of a first attachment part has a first concrete structure facing side and a first plurality of attachment members. The pre-cast, pre-stressed concrete member is formed from uncured cement. At least a portion of the attachment members are embedded within the pre-cast, pre-stressed concrete member. The first reinforcing member is placed under a first tension load and the second reinforcing member is placed under a second tension load. The pre-cast, pre-stressed concrete member is formed from uncured cement poured about at least a portion of the first and second reinforcing members while the first and second reinforcing members are under stress.

Method For Fabricating Thermoplastic Composite Parts
20200047434 · 2020-02-13 ·

A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

Long film
10557004 · 2020-02-11 · ·

A long-length film including a plurality of knurl portions shaped by continuous linear concavo-convex portions on at least one surface thereof, wherein the plurality of knurl portions are aligned in a lengthwise direction of the long-length film, a planar shape of the knurl portion seen from a thickness direction of the long-length film includes: 10 or more corners having a curvature radius of 0.3 mm or less and an angle of 100 or less or a curvature radius of 0.2 mm or less and an angle of 120 or less, per one planar shape of the knurl portion; and 18 or more straight portions having a straight shape, per one planar shape of the knurl portion.

Methods for manufacturing bulked continuous filament
10532496 · 2020-01-14 · ·

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

Thermoplastic Vulcanizate Compositions including Cyclic Olefin Copolymers

Described herein are thermoplastic vulcanizate compositions that include a thermoplastic matrix comprising a cyclic olefin copolymer and an oil and particles dispersed in the thermoplastic matrix and comprising an at least partially cross-linked rubber. The thermoplastic vulcanizate composition has a tan ? profile comprising a peak occurring between about ?20? C. and about 90? C. and having a peak value between about 0.1 and about 2.0.

COMPATIBILIZER, RECYCLING AGENT, AND COMPATIBILIZATION METHOD
20240059814 · 2024-02-22 · ·

A compatibilizer comprising: a modified ethylene copolymer produced by modifying a copolymer of an ethylene monomer and one or two or more of ?-olefin monomers with 4 to 8 carbon atoms with an unsaturated carboxylic acid and/or an anhydride thereof, wherein the modified ethylene copolymer has a melt flow rate (MFR: 190? C., 2.16 kg) of 15 g/10 min to 39 g/10 min.