Patent classifications
B29C2791/003
POLYMER COMPOSITION AND MOLDED ARTICLE THEREOF
A polymer composition containing 100 parts by mass of a polyolefin-based polymer (a), 0.1 to 20 parts by mass of a polar polymer (b), and 0.1 to 25 parts by mass of an acid-modified polyolefin (d), the polar polymer (b) being at least one selected an ethylene-vinyl alcohol-based copolymer (b1) and a polyamide-based polymer (b2), wherein the acid-modified polyolefin (d) is a modified ethylene copolymer, the modified ethylene copolymer being a copolymer of an ethylene monomer and one or more ?-olefin monomers having 4 to 8 carbon atoms, and the copolymer being modified with an unsaturated carboxylic acid and/or an anhydride thereof, wherein the modified ethylene copolymer has a melt flow rate (MFR: 190? C., 2.16 kg) of 15 to 39 g/10 minutes.
Systems and methods for manufacturing bulked continuous filament
A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
Apparatus for fabricating thermoplastic composite parts
A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.
METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.
Pure Layered Stretch Film Produced Using Single Pass Extrusion Resins
Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.
Method and apparatus for precipitating solvent out of the process air in spunbond production
A device for laying down filaments (3) into a spundbond fabric (8), dehumidifying the spundbond fabric (8) and sucking off the process air loaded with solvents and coagulants, including a conveyor device (7) for transporting the spundbond fabric (8) in a transport direction, wherein the conveyor device (7) has a deposition surface (6) for the filament (3), wherein the conveyor device (7) at least in the region of the deposition surface (6) is permeable for gases and liquids, wherein underneath the deposition surface (6) of the conveyor device (7) there is provided a primary dehumidifying device (9), wherein there is arranged at least one upper suction device (10, 11) upstream and/or downstream and/or laterally of the deposition surface (6).
Pure Layered Stretch Film Produced Using Single Pass Extrusion Resins
Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.
Method, apparatus, and system for producing buckypaper or similar sheet or layer of elongated nanostructures with a degree of nanostructure alignment
A method, apparatus, and system for fabricating buckypaper or similar sheets of nanostructures having relatively high aspect ratios. A dispersion of nanostructures such as nanotubes is subjected to fluid dynamics/forces which promote alignment of their axes of elongation while in suspension in the flow. An agglomeration of better aligned nanostructures is isolated from the carrier fluid into a useable form. In the case of nanotubes, one form is buckypaper. One example of alignment forces is Taylor-Couette flow shear forces. One example of isolation is filtering the flowing dispersion to collect better aligned nanostructures across the filter into a sheet or film. The degree of alignment can produce anisotropic material properties that can be beneficially used in application of the sheet or film.
CURVED HEAT SHRINK TUBING AND METHODS OF MAKING THE SAME
Curved heat shrink tubing and methods of making the same are described herein. An example method includes inserting heat shrink tubing into a tube, curving the tube, and deforming the heat shrink tubing, inside of the tube, to have a curved shape along a length of the heat shrink tubing where a first length of the heat shrink tubing along an outer radius of the curved shape is longer than a second length of the heat shrink tubing along an inner radius of the curved shape.