B29C2791/003

STABILIZATION LAYERS IN FLEXIBLE PROFILE/CONDUIT PROCESSING AND APPLICATIONS

A conduit including a first concentric layer and a second concentric layer that are coextruded, the first concentric layer having a higher melt viscosity than the second concentric layer, and the first concentric layer being of a thickness of at least 3% of a combined thickness of the first and second concentric layers, is provided. Conduits further including third and fourth concentric layers and conduits further including at least one microduct within a lumen defined by the first concentric layer are further provided.

PROCESS OF MODIFYING SURFACE OF A COMPOSITE MATERIAL BASE UNIT
20240217165 · 2024-07-04 · ·

A process of modifying a surface of a composite material base unit includes: providing the composite material base unit; pressing at least one impression module of a modifying unit on the surface of the composite material base unit to form at least one surface geometry on the surface; optionally heating the surface of the composite material base unit by at least one or more of heating before pressing, during pressing, after pressing, or combinations thereof; the composite material base unit contains at least one or more of a resilient material, a covering material, or a combination thereof, the at least one impression module includes at least one protrusion, and/or at least one depression resulting in the surface geometry on the surface. Also herein is a process for preparing an interlocked composite material base unit and a process of utilizing the composite material base unit in automotive and construction.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20190105827 · 2019-04-11 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the flakes through a PET crystallizer; (E) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Methods for manufacturing bulked continuous filament
10239247 · 2019-03-26 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the flakes through a PET crystallizer; (E) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

LONG FILM
20190040215 · 2019-02-07 · ·

A long-length film including a plurality of knurl portions shaped by continuous linear concavo-convex portions on at least one surface thereof, wherein the plurality of knurl portions are aligned in a lengthwise direction of the long-length film, a planar shape of the knurl portion seen from a thickness direction of the long-length film includes: 10 or more corners having a curvature radius of 0.3 mm or less and an angle of 100 or less or a curvature radius of 0.2 mm or less and an angle of 120 or less, per one planar shape of the knurl portion; and 18 or more straight portions having a straight shape, per one planar shape of the knurl portion.

Systems and methods for manufacturing bulked continuous filament
12070886 · 2024-08-27 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20180326622 · 2018-11-15 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

SYSTEM AND METHOD FOR APPLYING STRESS TO A REINFORCEMENT MEMBER
20180326615 · 2018-11-15 ·

A system and method for applying tension to a reinforcement member is provided. The system includes a gripping device, a tension device, and a tension application sub-system. The gripping device includes first and second attachments. Each attachment retains a respective end of the reinforcement member with sufficient friction force based on a predetermined tension to be applied to the reinforcement member. The tension device includes first and second tension tubes configured to removably receive and hold the first and second attachments, respectively. The tension application sub-system has first and second tension application apparatuses and first and second coupling devices. The first and second coupling devices couple the first and second tension tubes to the first and second tension application apparatuses, respectively. At least one of the first and second tension application apparatuses creates and controllably adjusts a tension load within the reinforcement member.

SYSTEM AND METHOD FOR EMBEDDING SUBSTRATE IN CONCRETE STRUCTURE
20180328024 · 2018-11-15 ·

A system and method for allowing components to attach to a pre-cast pre-stressed concrete structure is provided. The system includes a first attachment part and a second attachment part. The first attachment part has a first body. The first body has a first concrete structure facing side and a first plurality of attachment members extending from the concrete structure facing side. The second attachment part has a second body. The second body has a second concrete structure facing side and a second plurality of attachment members extending from the concrete structure facing side. The first and second attachment parts are spaced apart forming a compressible junction therebetween. The pre-cast, pre-stressed concrete structure is formed from uncured cement, at least of a portion of the first and second attachment members being embedded in the pre-cast, pre-stressed concrete structure.

SYSTEM AND METHOD FOR EMBEDDING SUBSTRATE IN CONCRETE STRUCTURE
20180328025 · 2018-11-15 ·

System and method allows a component to attach to a pre-cast, pre-stressed concrete structure. The system includes a first attachment part, a pre-cast, pre-stressed concrete member and first and second reinforcing members. A first body of a first attachment part has a first concrete structure facing side and a first plurality of attachment members. The pre-cast, pre-stressed concrete member is formed from uncured cement. At least a portion of the attachment members are embedded within the pre-cast, pre-stressed concrete member. The first reinforcing member is placed under a first tension load and the second reinforcing member is placed under a second tension load. The pre-cast, pre-stressed concrete member is formed from uncured cement poured about at least a portion of the first and second reinforcing members while the first and second reinforcing members are under stress.