The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

A rear view assembly includes a housing, an electro-optic assembly disposed within the housing, and an ambient light sensor operably coupled with the electro-optic assembly. An at least partially light transmissive light sensor lens is integrally formed as part of the housing proximate the ambient light sensor. The light sensor lens is free of mechanical fasteners.

A forming mold for forming a prism by press molding includes a first mold, a second mold, and a third mold. The second mold includes a surface configured to form a base surface of a non-optical surface and is configured to define, together with the first mold, a space in which a material is disposed. The third mold is slidable with respect to the second mold so as to project toward the space with respect to the second mold and is configured to form a recess portion recessed with respect to the base surface.

The present invention is a unique process of manufacturing rigid members with precise shape keeping properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

An imaging directional backlight apparatus including a waveguide, a light source array, for providing large area directed illumination from localized light sources. The waveguide may include a stepped structure, in which the steps may further include extraction features optically hidden to guided light, propagating in a first forward direction. Returning light propagating in a second backward direction may be refracted, diffracted, or reflected by the features to provide discrete illumination beams exiting from the top surface of the waveguide. In operation, luminance streaks and bright illumination regions may be formed due to undesirable imaging characteristics from the structure of the Fresnel mirror. Fresnel mirror draft facets and reflective facet microstructures are provided that achieve reduction of visibility of light streaks and bright illumination regions.

A method for manufacturing a spectacle lens according to a prescription includes: blocking or fixing a semi-finished spectacle lens blank having a first face possessing a final curvature and a second face opposite the first face on a block piece or a vacuum or holding chuck, respectively, wherein the first face of the semi-finished spectacle lens blank faces the block piece or the vacuum or holding chuck, respectively; surfacing the blocked or fixed semi-finished spectacle lens blank on the second face to obtain a final curvature of the second face; and deblocking the surfaced spectacle lens blank from the block piece or removing the surfaced spectacle lens blank from the vacuum or holding chuck prior to any subsequent coating step. The first face is coated with a top coating having a surface energy of less than 20 mJ/m.sup.2.

Provided is a mold production method whereby a UV curable composition can be molded with good precision through optical imprinting. The mold production method of the present invention is a method of producing a mold including an elastic body and used for molding a UV curable composition, and the method includes simulating deformation associated with curing of the UV curable composition using finite element analysis using [1] curing shrinkage of the UV curable composition and [2] deformation of the mold associated with the curing shrinkage, and designing the mold in accordance with a result of the simulation.

The present invention provides a method for fabricating small right angle prism mirrors, projecting system, and small right angle prism mirrors fabricated by a semiconductor process. The method comprises: coating a reflecting layer on a top surface of a glass substrate; forming an optical glue layer on a bottom surface of the glass substrate; utilizing a mold to form a 3D shape on the optical glue layer; exposing the optical glue layer having the 3D shape to solidify the optical glue layer having the 3D shape and combine the glass substrate having the reflecting layer and the optical glue layer having the 3D shape; removing the mold to form a small prism array; and dicing the small prism array to generate a plurality of small right angle prism mirrors.

A method of forming a curved mirror for a heads-up display includes providing a mirror preform including a first major surface, a second major surface, and a minor surface connecting the first and second major surfaces. The minor preform has a central portion and a peripheral portion surrounding the central portion. The method includes disposing the minor preform on a mold having a concave surface facing the second major surface and within a housing that surrounds at least a portion of the minor surface, a space being defined between the concave surface and the second major surface with a perimeter of the space being bounded by the housing, the mold comprising a ditch-type vacuum line along a periphery of the concave surface underneath the peripheral portion. The method also includes providing vacuum pressure to the space via the ditch-type vacuum line to conform the mirror preform to the concave surface.

A system for filling a vehicular electrochromic rearview mirror reflective element includes a filling crucible, a compressible sealing element, and a fixture configured to support an unfilled mirror cell. The filling crucible includes a fluid reservoir, a mirror cell receiving portion and a channel between the fluid reservoir and the mirror element receiving portion. The mirror cell receiving portion of the filling crucible is shaped to receive a perimeter portion of the unfilled mirror cell therein such that the fill port of the unfilled mirror cell is aligned with the channel of the filling crucible. With the unfilled mirror cell supported at the fixture, the mirror cell receiving portion of the filling crucible receives the upper perimeter portion of the unfilled mirror cell with the compressible sealing element between the filling crucible and the unfilled mirror cell. The mirror cell is filled under negative pressure.