A method of forming a three-dimensional object, wherein said three-dimensional object is an insert for use between a helmet and a human body, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.

A method of forming a three-dimensional object (e.g. comprised of polyurethane, polyurea, or copolymer thereof) is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid comprising a mixture of: (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the second solidifiable component; and then (d) contacting the three-dimensional intermediate to water to form the three-dimensional object.

The light guide film product processing apparatus provided in the present invention relates to the field of light guide film processing, and includes an unwinding device for transmitting a first light guide film, a dot processing device, a cooling device, a cutting device, a waste collecting device, and a product collecting device that are sequentially installed along the transmission direction of the first light guide film, and a linkage controller; the dot processing device transfers dots on both sides of the first light guide film, the cooling device cools the first light guide film after dot processing, the cutting device cuts the cooled first light guide film, the waste collecting device is configured to wind a second light guide film, and the second light guide film is a remaining material after the first light guide film is cut into a light guide film product; and the included angle formed between the winding and transmission direction of the second light guide film and the transmission direction of the first light guide film is defined as α, where α>0. The linkage controller controls the starting and stopping of the dot processing device, the cooling device, and the cutting device by means of a program to implement the integrated production process of one-step forming of dots on both sides of a light guide film, light guide film product cutting, and remaining material recovery.

The present invention provides a fiber manufacturing method suitable for reducing the variation in outer diameter. The fiber manufacturing method of an embodiment of the present invention includes: discharging a softened linear body 1 through a nozzle 10; and winding the linear body 1 so that the linear body 1 passes through a cooling portion 20 supplied with a cooling fluid 50, thereby obtaining a fiber 5. The cooling portion 20 has a filter 40 configured to rectify the cooling fluid 50. The cooling fluid 50 in the cooling portion 20 has a temperature that is substantially constant in a moving direction of the linear body 1. According to the fiber manufacturing method of the embodiment, an index M determined by the following equation (I) is 1.52 or less.

[00001]$\begin{array}{cc}\text{M}\left[-\right]\text{=}\frac{\text{K}}{\text{π}}\frac{{\text{Q}}_{\text{a}}}{\text{L}}\frac{\text{1}}{\left({\text{T}}_{\text{w}}-{\text{T}}_{\text{a}}\right)}{\left(\frac{{\text{D}}_{\text{f}}}{{\text{D}}_{\text{n}}}\right)}^{\text{2}}\text{U}& \text{­­­(I)}\end{array}$

A method of making illumination systems for illuminating building interiors comprises positioning first and second opaque, rigid reflective side walls at a distance from one another with reflective surfaces facing each other. The method further comprises positioning a reflective grid panel with parallel longitudinal walls and parallel transverse walls joining the longitudinal walls between the side walls, defining rectangular light-transmitting openings. The method also includes positioning an LED light source above the grid panel to illuminate it at incidence angles ranging from 0° to at least 45°. Additionally, the method comprises positioning a light diffusing sheet of optically transmissive dielectric material approximately coextensive with the grid panel parallel to the grid panel between the side walls above the grid panel. The transverse walls of the grid panel and the reflective side walls are configured to diffusely reflect portions of light transmitted through the rectangular openings.

An example system for molding a photocurable material into a planar object includes a first mold structure having a first mold surface, a second mold structure having a second mold surface, and one or more protrusions disposed along at least one of the first mold surface or the second mold surface. During operation, the system is configured to position the first and second mold structures such that the first and second mold surfaces face each other with the one or more protrusions contacting the opposite mold surface, and a volume having a total thickness variation (TTV) of 500 nm or less is defined between the first and second mold surfaces. The system is further configured to receive the photocurable material in the volume, and direct radiation at the one or more wavelengths into the volume.

A vertical grating coupler is disclosed. The grating coupler includes a first waveguide having a first grating, a second waveguide having a second grating, and a dielectric layer positioned between the first waveguide and the second waveguide. The first grating includes a plurality of first grating ridges separated by a plurality first grating gaps, and the second grating includes a plurality of second grating ridges separated by a plurality second grating gaps. The first grating, the second grating, and the dielectric layer are located in a vertical overlap region between the first waveguide and the second waveguide. The first grating and the second grating have different grating periods, and each of the plurality of first grating gaps and second grating gaps are filled with the dielectric layer.

A light-guide device includes a light guiding element (13) with a number of faces, including two parallel faces (26), for guiding light by internal reflection. A transparent optical element (19) has an interface surface for attachment to a coupling surface (14) of the light guiding element, and is configured such that light propagating within the transparent optical element passes through the interface surface and the coupling surface (14) so as to propagate within the light guiding element (13). A non-transparent coating (15) is applied to at least part of one or more faces of the light guiding element (13), defining an edge (17) adjacent to, or overlapping, the coupling surface (14) of the light guiding element (13). A quantity of transparent adhesive is deployed between the coupling surface and the interface surface so as to form an optically transmissive interface. An overspill region 31 of the adhesive extends to, and overlaps, the edge (17).

A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable component in the three-dimensional intermediate to form the three-dimensional object.

A waveguide includes an input area, a multi-layered substrate, and an output area. The multi-layered substrate includes a plurality of layers of at least a substrate and at least one partially reflective layers. The input area in-couples light in a first band into the waveguide. The one or more partially reflective layers are partially reflective to light in the first band. Each of the one or more partially reflective layers are located between respective layers of the plurality of layers of the substrate. The output area out-couples light from the waveguide. The pupil replication density of the out-coupled light is based in part on a number of the one or more partially reflective layers and respective locations of the one or more partially reflective layers in the waveguide.