B29D11/00663

METHOD FOR MANUFACTURING LIGHT GUIDE PLATE MOLD

A method for manufacturing a light guide plate mold includes: acquiring a deformation coefficient i, where 1<i≦1.12, and a size parameter j, where 0.03 mm<j≦0.05 mm; applying digital simulation software to simulate a formation process of an original three-dimensional model for a light guide plate so as to acquire a simulation deformation amount of the light guide plate; multiplying the simulation deformation amount with the deformation coefficient i to obtain a counter deformation amount of a light guide plate mold; and subtracting the size parameter j from a length and a width of the light guide plate to obtain length and width dimensions of the light guide plate mold; and forming the light guide plate mold according to the counter deformation amount of the light guide plate mold and length and width dimensions of the light guide plate mold. A light guide plate manufactured with such a mold shows relatively high flatness.

A Method of Manufacturing a Distributed Acoustic Sensing Cable
20170259513 · 2017-09-14 ·

A distributed acoustic sensing cable package having a polymer composite extruded over an optical waveguide to encase the waveguide and to form a crystalline matrix layer acoustically coupled to the waveguide. The crystalline matrix includes reinforcement fibers to further enhance transmission of a cable strain to the optical waveguide. During manufacture of the cable, the polymer composite may be extruded over the optical waveguide and subsequently subjected to heat treatment to increase the crystallinity of the polymer composite and increase the elastic modulus. Both axial and radial strain fields are effectively interact with cased fiber waveguide for producing measurable phase shift signal for distributed acoustic noise detection.

Manufacturing method of optical fiber cable and manufacturing apparatus of optical fiber cable
11199676 · 2021-12-14 · ·

An optical fiber cable manufacturing method using a manufacturing apparatus including an SZ twisting device, an extrusion molding device, and a pressing portion disposed between the SZ twisting device and the extrusion molding device is provided. The method including: twisting optical fibers or optical fiber units in an SZ manner using the SZ twisting device to form an optical fiber bundle; and covering the optical fiber bundle with a sheath using the extrusion molding device while pressing the optical fiber bundle using the pressing portion.

Methods and apparatuses for casting polymer products

In an example method of forming a waveguide part having a predetermined shape, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. A relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted to fill the space between the first and second mold portions. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film so that different portions of the cured waveguide film have different rigidity. The cured waveguide film is separated from the first and second mold portions. The waveguide part is singulated from the cured waveguide film. The waveguide part corresponds to portions of the cured waveguide film having a higher rigidity than other portions of the cured waveguide film.

FABRICATION OF POLYMER WAVEGUIDE INTERCONNECT BETWEEN CHIPS WITH A GAP AND/OR STEP
20210373236 · 2021-12-02 ·

A method of forming an optical interconnect between first and second photonic chips located on an optical printed circuit board includes applying a flexible, freestanding film onto the first and second chips so that the film extends over a gap and/or step between the chips. The film includes a photosensitive layer having a refractive index that decreases by exposure to radiation and a backing layer. The film is exposed to a flood exposure having a radiation dosage penetrating the backing layer and only a surface sublayer of the photosensitive layer. After curing the film, the backing layer is removed so that the photosensitive layer remains on the first and second chips. The photosensitive layer is selectively exposed to a second radiation dosage to define waveguide core(s) in unexposed regions of the photosensitive layer below the surface sublayer. The photosensitive layer is heated to cure the selectively exposed portions.

OPTICAL COMPONENT, BACKLIGHT MODULE, ELECTRONIC EQUIPMENT, AND METHOD FOR MANUFACTURING OPTICAL COMPONENT
20210373226 · 2021-12-02 · ·

An optical component includes a light guide board. The light guide board can include an incident surface, an underside, and an exit surface. The incident surface is connected to the underside and the exit surface, respectively. The underside is parallel to the exit surface. Further, the exit surface includes a prism structure for refracting light in the light guide board.

Methods of manufacturing fiber optic plates for electronic devices
11364697 · 2022-06-21 · ·

An electronic device may have a housing with a display. A protective display cover layer for the display may have an image transport layer such as a fiber optic plate. The fiber optic plate may be formed from a bundle of fibers. The fibers may be formed using fiber extruding equipment. Each fiber may have a core covered with a cladding, a stray light absorbing layer, and binder material. The fibers may be deformed in a heated chamber by pressing inwardly with a die that has a recess, causing the fibers to bulge into the recess. A cutter can be used to cut off a layer of the deformed fibers. This layer may be machined and polished to form the fiber optic plate.

CONTROL SYSTEMS AND METHODS FOR ALIGNING MULTICORE FIBER OPTIC CABLES
20220171130 · 2022-06-02 ·

Systems and methods of aligning multicore fiber optic cables are provided. A method for aligning a first multicore fiber (MCF) and a second multicore fiber (MCF), the first MCF and second MCF each comprising a plurality of cores and a marker, the method including: producing a brightness profile for the first and second MCFs; determining rotational orientations of the first and second MCFs from the brightness profile; rotating at least one of the first and second MCFs until each of the plurality of cores of the first MCF and the second MCF are aligned; determining if the markers of the first MCF and second MCF are aligned in view of a region of the brightness profile associated with the markers; and splicing the first MCF and the second MCF together if the cores and marker of the first MCF are aligned with the cores and marker of the second MCF.

Optical article for illuminating building interiors employing reflective grid panel

An optical article for illuminating building interiors including a reflective grid panel, an LED light source positioned above the reflective grid panel and configured to illuminate the reflective grid panel at incidence angles ranging from a minimum angle of 0° to a maximum angle of at least 45°, a light diffusing sheet of an optically transmissive dielectric material approximately coextensive with and oriented generally parallel to the reflective grid panel, and a pair of reflective side walls flanking a space between the reflective grid panel and the light diffusing sheet. The reflective grid panel incorporates a plurality of parallel longitudinal walls and a plurality of parallel transverse walls joining the walls and defining a plurality of rectangular openings configured to transmit light. Each of the parallel transverse walls extends transversely with respect to a plane of the reflective panel and is configured to diffusely reflect a portion of the light being transmitted through the plurality of rectangular openings.

Curved graded-index waveguides and methods of making the same

Disclosed is a polymeric waveguide for propagating light therein along width and length dimensions of the polymeric waveguide. The polymeric waveguide has a first curved surface on one side thereof and a second curved surface on an opposite second side thereof, and a refractive index spatially varying through a thickness thereof between the first curved surface and the second curved surface. The polymeric waveguide is curved in a cross-section comprising at least one of the width and length dimensions.