Disclosed is an improved diffraction structure for 3D display systems. The improved diffraction structure includes an intermediate layer that resides between a waveguide substrate and a top grating surface. The top grating surface comprises a first material that corresponds to a first refractive index value, the underlayer comprises a second material that corresponds to a second refractive index value, and the substrate comprises a third material that corresponds to a third refractive index value. According to additional embodiments, improved approaches are provided to implement deposition of imprint materials onto a substrate, which allow for very precise distribution and deposition of different imprint patterns onto any number of substrate surfaces.

The present invention relates to a method of manufacturing an optical device, and provides a method of manufacturing an optical device, which includes: preparing first and second optical elements having a pair of corresponding surfaces; forming a reflective unit on the surface of the first optical element selected from the pair of corresponding surfaces; and forming an optical device by bringing the first and second optical elements into close contact with each other and fastening them to each other.

An ophthalmic device is formed by additive fabrication, the optical device having an optical surface with a surface roughness on the order of less than 10 microns. A method is provided for making an ophthalmic device including an optical surface having a surface roughness of less than 10 microns by depositing on a stage in a first relative position a first lamina of particulates having a size less than 10 microns and in select configurations less than two microns and certain configurations less than one micron, and, synergistically stimulating the first lamina of particulates to form a first solidified layer.

The present invention provides a method for producing an optical film excellent in anti-fouling properties and scratch resistance as well as anti-reflection properties. The method includes the steps of: (1) applying a lower layer resin and an upper layer resin; (2) forming a resin layer having the uneven structure on a surface thereof by pressing a mold against the lower layer resin and the upper layer resin from the upper layer resin side in the state where the applied lower layer resin and upper layer resin are stacked; and (3) curing the resin layer, the lower layer resin containing at least one kind of first monomer that contains no fluorine atoms, the upper layer resin containing a fluorine-containing monomer and at least one kind of second monomer that contains no fluorine atoms, at least one of the first monomer and the second monomer containing a compatible monomer that is compatible with the fluorine-containing monomer and being dissolved in the lower layer resin and the upper layer resin.

An optical lens device for a head-mounted display includes a transparent support substrate and a Fresnel lens disposed thereon. The Fresnel lens includes a central lens element and a plurality of prismatic elements arranged relative to the central lens element in a proximal-to-distal manner. Each of the prismatic elements has a base facing toward the support substrate, and a draft facet and a sloped facet extending from the base away from the support substrate to intersect with each other to form an apex. Each of the prismatic elements has a height measured from the base to the apex and not greater than 75 μm. The base has a width not greater than 250 μm. A method and a mold for producing the optical lens device are also disclosed.

A method to form a light wave-guide optical element is disclosed. First, a flat organic optical layer is formed on an optically transparent substrate before using a template to transfer a pattern onto the flat organic optical layer to obtain a patterned organic optical layer. Then the patterned organic optical layer is cured in the presence of the template to obtain an organic optical material disposed on the optically transparent substrate before removing the template from the organic optical material. Later an anti-reflection stack is formed to conformally cover the organic optical material before applying an organic optical cover layer on the anti-reflection stack to cover the anti-reflection stack.

The present invention provides: (I) a display device including a display panel, a retardation layer, and a polarizer which are stacked in the stated order from a back surface side to a viewing surface side and integrated without an adhesive layer; and (II) a method for producing a display device including: forming a first alignment film on a display panel, applying a solution containing first polymerizable liquid crystal to the first alignment film, and curing the first polymerizable liquid crystal to produce a retardation layer; and forming a second alignment film on the retardation layer, applying a solution containing second polymerizable liquid crystal and a dichroic material to the second alignment film, and curing the second polymerizable liquid crystal to produce a polarizer.

An optical assembly including an optical element insert molded directly onto an optical stack is provided. The optical stack includes an optical film and may include a liner with the optical film being disposed between the optical element and the liner. The liner, if included, is removable from the optical film without substantial damage to the optical film. An outermost layer of the optical film may be diffusion bonded to a major surface of the optical element.

Disclosed are methods (100) for preparing a laminate incorporable to a surface of an optical lens and methods (500) for incorporating the laminate on the surface of the optical lens. The laminate is prepared by laminating an optical film (202a, 202b), such as a polycarbonate film, on each side of a functional film using an adhesive that is capable of preventing optical defects in the laminates during a thermoforming process and an injection molding process. The adhesive has optimal thermomechanical properties that include that the optical film (202a, 202b) coated with said adhesive has a modulus by compression greater than 6×10.sup.6 Pa, and preferably greater than 2×10.sup.8 Pa at a temperature from about 130° C. to 150° C. The laminate is incorporated on the optical lens via thermoforming followed by injection molding with overmolding technology.

A package of a heat-bent polarizing sheet for producing an injection-molded polarizing lens and an injection-molded polarizing lens that uses said sheet is provided. The heat-bent polarizing sheet is cumulatively packaged by a non-adhesive isolation film so as to withstand moisture and then stored or transported and can be used in injection molding without performing preliminary drying as a pretreatment of injection molding and without substantial protective-film removal work.