A method of manufacturing an optical lens (417, 901), comprising: obtaining (S301) a transparent thermoplastic (TP) carrier (410, 1210) with at least one smooth surface; printing (S305), via a 3-D printer on the side opposite to the at least one smooth surface of the transparent TP carrier (410, 1210), at least one transparent layer (420, 1220) using a thermoplastic filament (403), each transparent layer (420, 1220) having a predetermined light filtering property, thereby forming a functional layer (420, 1220); and performing (S307) an injection over-molding process (415) to fuse bond the functional layer (420, 1220) to a thermoplastic substrate thereby forming the optical lens, wherein the at least one smooth surface of the transparent TP carrier (410, 1210) forms a smooth surface of the manufactured optical lens (417, 901).

The present disclosure relates to a method of preparing a laminate or a laminated lens, comprising obtaining a first plastic substrate having a front surface and a back surface, treating the front surface of the first plastic substrate or the back surface of the first plastic substrate, and laminating a second plastic substrate on the treated front surface of the first plastic substrate or the treated back surface of the first plastic substrate. The treating may include applying a polyurethane resin to a surface of the first plastic substrate. The method may further comprise treating a surface of the second plastic substrate. The method may further comprise applying activator to the treated surfaces of the first plastic substrate and the second plastic substrate and laminating by apposing the treated surfaces of the first plastic substrate and the second plastic substrate.

The present disclosure relates to a laminate, comprising a first film including a pattern of microstructures embossed on a first surface of thereof, each microstructure being arranged at a predetermined distance between adjacent microstructures, and a second film including structures arranged on a first surface thereof at positions corresponding to areas of the first surface of the first film defined by the predetermined distance, wherein when the second film is laminated to the first film, the structures arranged on the first surface of the second film are in contact with the areas of the first surface of the first film defined by the predetermined distance, a height of the structures is greater than a height of each microstructure, and a delta defined therebetween encapsulates a void fill material in at least a portion of at least one void defined by the delta.

A laminate, includes: a first layer, a first material of the first layer having a first refractive index, the first layer including a first surface; a first microstructure layer including a first microstructure pattern formed on a first surface of the microstructure layer, a first microstructure material of the first microstructure layer having a first microstructure material refractive index, the first microstructure pattern having first repeating structures with a first predetermined periodicity, the microstructure layer being disposed on the first surface of the first layer; a second layer, a second material of the second layer having a second refractive index, the second layer being disposed adjacent to the first surface of the first microstructure layer; and a third layer, a third material of the third layer having a third refractive index, the third layer being disposed adjacent to the second layer on a side opposite the microstructure layer.

The invention provides a wire grid polarizer and a manufacturing method thereof. The method comprising steps of providing a substrate, forming a conductive layer on the substrate, forming an inverted wire grid structure on the conductive layer by nano-imprint or lithography process, and depositing a metal on the inverted wire grid structure to form a wire grid structure by electroforming or electrodeless coating technology. The conductive layer is transparent to the light wave band of the application. Since the method is an additive process, nano-imprint electroplating, electroforming, or electrodeless coating technology can be used, and the steps are simplified compared with subtractive process. Thus, the invention reduces or eliminates the need for expensive lithography technology, and avoids the use of complicated dry etching process.

By providing a rib portion 40 having a constant height in the range from 50% to 120% of the height of the highest point of a split lens structure between a plurality of split lenses, even when roll forming is performed at a high speed, trapping of air bubbles can be inhibited, and resin flow can be promoted; therefore, an optical element 10 having a surface on which a lens shape is formed and having a special optical effect can be obtained with few structural defects and high productivity.

A light deflector, a method of manufacturing the light deflector, and an image projector. The light deflector and the method includes forming a first wafer provided with a plurality of movable mirror units, bonding the first wafer to be sandwiched between a second wafer on which a plurality of base units are formed and a third wafer on which a plurality of spacers are formed, bonding a fourth wafer on which a plurality of transparent members are formed on the third wafer, bonding a plurality of polyhedron light-beam adjusters on the fourth wafer such that one of the plurality of polyhedron light-beam adjusters and the movable mirror unit become a pair, and cutting a wafer layered product of the first to fourth wafers for each area in which the light deflector is formed. The image projector includes the light deflector, and an image is projected by optical scanning.

A method of forming an ophthalmic laminate lens, includes: forming a planar laminate by adhering a first polycarbonate layer to a first side of a thermoplastic elastomer layer, and adhering a second polycarbonate layer to a second side of the thermoplastic elastomer layer, the first polycarbonate layer having a thickness greater than 250 μm, the second polycarbonate layer having a thickness greater than 250 μm, and the thermoplastic elastomer layer having a thickness in a range of 15 μm to 150 μm; thermoforming the planar laminate into a curved laminate, the curve laminate having a pre-molding curvature; arranging the curved laminate in a mold; and molding, via the mold set at a predetermined temperature and a predetermined pressure, the curved laminate with a polymer melt into a curved lens.

A microstructured article includes a nanovoided layer having opposing first and second major surfaces, the first major surface being microstructured to form prisms, lenses, or other features. The nanovoided layer includes a polymeric binder and a plurality of interconnected voids, and optionally a plurality of nanoparticles. A second layer, which may include a viscoelastic layer or a polymeric resin layer, is disposed on the first or second major surface. A related method includes disposing a coating solution onto a substrate. The coating solution includes a polymerizable material, a solvent, and optional nanoparticles. The method includes polymerizing the polymerizable material while the coating solution is in contact with a microreplication tool to form a microstructured layer. The method also includes removing solvent from the microstructured layer to form a nanovoided microstructured article.

Ophthalmic lens comprising an ophthalmic thermoplastic substrate and a light polarizing structure onto said substrate. The ophthalmic lens reduced warpage, in particular when submitted to mechanical, thermal and/or chemical treatment.