In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

Provided is a method for efficiently producing a lens with high accuracy and excellent optical properties. The method for producing a lens of the present invention includes cutting an array of lenses at a junction by a method below, the array of lenses fixed on a support tape and having a configuration wherein two or more lenses are two-dimensionally arranged, and these lenses are connected each other via the junction. Cutting method: advancing a cutting depth from the side opposite to the side adhered to the support tape to a range from 50% or greater and 99.9% or less of a thickness of the junction, temporarily stopping the advance of the cutting depth when the advance reaches the range, and then cutting the junction to a cutting depth of 100%.

A real-time calculation system capable of computing the industrial optical performance and yields of a prescription laboratory is disclosed. The system uses statistical analysis to determine the compensation factors that can be applied to given products, Semi-Finish, materials, or lens designs to increase the lab yields. Using a monitoring and configuration system, the user tracks the evolution of the laboratory's performance and identifies areas in which yields are impacted. The user defines how the calculation system will optimize the laboratory's performance, such as by defining how the compensation factors will be calculated and applied.

This invention relates to the development of a multi-layer PC polar laminate and its cut and form process. The laminate displays increased adhesion between a PC film layer and an adjacent film layer. As a result of the increased adhesion, less adhesive may be applied between laminate layers, which positively affects PC cracking and mold cavity contamination.

The present invention relates to a method for providing a model assessing a quantitative expected global quality level of an ophtalmic lens, said lens having given lens and environment parameters, and being produced by a digital lens manufacturing process. A method for real-time in-line quality audit of the freeform production line is provided, by means of a process quality score, built as the result of the normalization of the computed global quality level based on the expected value of manufactured lenses obtained by normal production.

Disclosed is an apparatus for processing a lens edge. The apparatus comprises: a wheel-shaft-moving rotating member whose one end is fixed to a fixing frame by a moving-shaft, for moving pivotally about the moving-shaft; a wheel-shaft mounted on the other end of the wheel-shaft-moving rotating member, for moving pivotally with the wheel-shaft-moving rotating member and for being rotated by driving a wheel-rotating motor; and a cutter for processing the lens edge into a form of a step/incline shape, the cutter being coupled to one end of the wheel shaft to move with the wheel-shaft to contact the lens edge, and rotated with the wheel shaft to cut the surface of the lens, and the cutter comprising a rotating body inserted into the wheel-shaft to rotate with the wheel-shaft, and at least one cutting projection formed on the circumference of the rotating body to cut the edge and the periphery of the lens.

In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

Optical articles and methods of manufacturing the same are disclosed herein. In one aspect, the methods and optical articles formed include light-blocking compositions applied to optical substrates in accordance with the optical properties of the optical substrate. In another aspect, a method is disclosed in which the light-absorbing compositions are printed onto the optical substrate in the shape and size of the final lens that is to be formed from the optical substrate. In another aspect, the methods and optical articles utilize at least two different light-blocking compositions to achieve desired functionality of the optical article.

A device comprises at least one optics member (O) comprising at least one transparent portion (t) and at least one blocking portion (b). The at least one transparent portion (t) is made of one or more materials substantially transparent for light of at least a specific spectral range, referred to as transparent materials, and the at least one blocking portion (b) is made of one or more materials substantially non-transparent for light of the specific spectral range, referred to as non-transparent materials. The transparent portion (t) comprises at least one passive optical component (L). The at least one passive optical component (L) comprises a transparent element (6) having two opposing approximately flat surfaces substantially perpendicular to a vertical direction in a distance approximately equal to a thickness of the at least one blocking portion (b) measured along the vertical direction, and, attached to the transparent element (6), at least one optical structure (5).

The present application provides a light guide plate with annular microprism structures and its manufacturing method. The method includes the following steps: A) processing a diamond turning tool of a desired shape according to a shape of a second annular microprism of a light guide plate to be processed; B) turning a surface of a light guide plate mold core by the diamond turning tool, and processing the surface of the light guide plate mold core to form first annular microgrooves, wherein a first annular microprism is formed between two adjacent first annular microgrooves; and C) feeding an acrylic powder material to the light guide plate mold core finished in step B) in an injection molding machine, and performing micro-injection molding to form a light guide plate with second annular microprisms. This application enhances the light brightness and the light uniformity of light guide plate, thereby improving the utilization efficiency of light, and the light guide plate mold core with the first annular microprism is processed by diamond turning, then the light guide plate with the second annular microprism is formed by micro injection molding. It makes the formed second annular microprism has more precise and controllable shape.