A method and printing system for printing a three-dimensional structure, in particular an optical component, by depositing droplets of printing ink side by side and one above the other in several consecutive depositing steps by means of a print head. In each depositing step a plurality of droplets is ejected simultaneously by a plurality of ejection nozzles of the print head. After at least one depositing step, surface properties of a pre-structure built up by the deposited droplets are measured by a measuring unit in a measuring step. Ejection characteristics of the ejection nozzles are determined in dependency of the measured surface properties in a determining step and at least one following depositing step is performed in dependency of the determined ejection characteristics.

This invention describes methods and apparatus for implementing a Convergence Process to Converge a Lens Design wherein a previous DMD Show may be modified for a subsequent Iteration. In preferred embodiments, an Iterative Loop may be initiated during a Convergence Process wherein one or more of various: techniques, modalities, and thickness correction methods may be implemented.

Disclosed is a method implemented by computer for determining a lens blank intended to be used for the manufacturing of a finished optical article. The method includes: a virtual volume data determining step, during which virtual volume data are determined based at least on finished optical article data representative of the volume of the finished optical article and over-thickness data representative of over-thickness requirements, the virtual volume data are determined so that the virtual volume defined by the virtual volume data includes the volume of the finished optical article volume of the finished optical article and the over-thickness, a lens blank determining step, during which a lens blank is determined based on the virtual volume data so as to include the virtual volume defined by the virtual volume data.

Systems and methods for lens creations are disclosed. The method includes initiating light transmission from a light source through a diffuser into a container holding resin and a substrate. The light transmission is performed according to an irradiation pattern wherein each point in the resin is illuminated by at least 10% of the diffuser. This causes a lens to be formed. To achieve this illumination, at least 15% of the diffuser receives light from the light source. Further, a diameter of the diffuser is greater than or equal to a diameter of the substrate. The system performing the methods includes a polymerization apparatus and may include a resin conditioning and reservoir apparatus, a metrology unit, a resin drainage apparatus and an optional postcuring apparatus.

Aspects of the disclosure provide for a method of creating a lens. Examples of the method include identifying a limbal zone of the eye, determining a back optic zone within the limbal zone, determining a front optic zone based at least partially on the limbal zone, computing a lens surface of the lens based at least partially on the limbal zone, the back optic zone, and the front optic zone, de-centering at least one of the back optic zone or the front optic zone from a visual axis or a spindle axis of the lens.

A method for determining whether or not a single use mold is acceptable, comprises providing a closed lens mold (1) comprising two lens mold halves, and having a first and a second optical lens molding surface forming a molding cavity (15) and defining a molding cavity thickness therebetween, providing at least one interferometer (3), each having at least one thickness measurement beam (31), providing a lens mold holder (2), positioning the lens mold (1) such that the thickness measurement beam (31) of the interferometer (3) impinges on the lens mold (1) for measurement of the distance between the two molding surfaces surrounding the molding cavity (15), measuring the thickness profile of the molding cavity (15) with the interferometer (3) on at least three positions of the molding cavity (15) of the lens mold (1), comparing the measured thickness profile with a predetermined thickness profile to determine whether or not the lens mold (1) is acceptable.

In a step of intermittently applying an adhesive resin, while rotating an adhesive resin conveying roller formed by alternately laminating a disk-like fiber roller installed in a pass line, a disk-like partition plate having a diameter larger than that of the fiber roller and including a gap portion for holding the adhesive resin in a part of the vicinity of a peripheral edge portion in a circumferential direction, the adhesive resin conveying roller is immersed in the adhesive resin, which is not cured, to hold the adhesive resin in the gap portion, and then the optical fibers are brought into contact with the partition plate such that the partition plate is sandwiched between the optical fibers in running, so as to intermittently apply the adhesive resin held in the gap portion to the optical fibers in a longitudinal direction.

A system and method of generating machine marking instructions for marking an ophthalmic lens is disclosed. The method comprises the steps of receiving lens order data related to a lens order, receiving an initial marking layout and calculating, using the lens order data, ophthalmic lens data of an ophthalmic lens related to the lens order. The method also comprises the steps of determining, using the ophthalmic lens data, marking parameters relating to the ophthalmic lens, producing an additional marking layout by modifying the initial marking layout using the marking parameters and the lens order data, the additional marking layout representing the markings to be applied to the ophthalmic lens, and generating machine marking instructions arranged to cause a marking machine to mark the ophthalmic lens in accordance with the additional marking layout.

A method of aligning a stencil to an eyepiece wafer includes providing the stencil, positioning the stencil with respect to a first light source, and determining locations of at least two stencil apertures. The method also includes providing the eyepiece wafer. The eyepiece wafer includes at least two eyepiece waveguides, each eyepiece waveguide including an incoupling grating and a corresponding diffraction pattern. The method further includes directing light from one or more second light sources to impinge on each of the corresponding diffraction patterns, imaging light diffracted from each incoupling grating, determining at least two incoupling grating locations, determining offsets between corresponding stencil aperture locations and incoupling grating locations, and aligning the stencil to the eyepiece wafer based on the determined offsets.

A method for printing a three-dimensional structure by depositing droplets of printing ink at least partially side by side and one above the other, including steps of: depositing droplets of printing ink in a first printing step in order to build up an intermediate first pre-structure, depositing droplets of printing ink in a second printing step in order to build up an intermediate second pre-structure on at least one side of the first pre-structure, rotating the first pre-structure and arranging the first pre-structure on a support structure in a rearrangement step between the first and the second printing step, where the support structure includes a carrier substructure and a deformation-control substructure, and where the deformation-control substructure comprises a pressure chamber. The present teachings further relate to a corresponding duplex printed three-dimensional structure and a duplex printer.