A tennis ball including a non-foamed thermoplastic core defining an internal volume. The core includes a thermoplastic material having a specific gravity of 0.86 to 1.38, a flexural modulus of 2.0 to 50.0 MPa, and a Shore D hardness of 10 to 70. A thickness of the thermoplastic material is between 3.0 and 8.0 mm. The thickness of the thermoplastic material is configured to maintain dimensional stability at internal pressures of between zero and 15 psi.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

Apparatus and methods for forming and printing hollow bodies from amorphous materials to form three-dimensional objects are provided. Apparatus provide a hollow body forming and printing machine, and methods for determining a desired amount of impact deformation for the hollow spheres, including calculating specific characteristics of the hollow spheres and the amorphous material, deriving a target viscosity range, adjusting the apparatus to satisfy the target viscosity range, and using the apparatus to form a plurality of hollow spheres with controlled deformation.

Apparatus and methods for forming and printing hollow bodies from amorphous materials to form three-dimensional objects are provided. Apparatus provide a hollow body forming and printing machine, and methods for determining a desired amount of impact deformation for the hollow spheres, including calculating specific characteristics of the hollow spheres and the amorphous material, deriving a target viscosity range, adjusting the apparatus to satisfy the target viscosity range, and using the apparatus to form a plurality of hollow spheres with controlled deformation.

Described are balls, in particular a football, and a method for its manufacture. The ball comprises particles of an expanded material. As examples, the particles are connected, at least partially, to each other by radio frequency welding and/or infrared welding. As examples, the ball has a first layer of the particles of the expanded material, wherein the first layer is provided as an outer shell.

Described are balls, in particular a football, and a method for its manufacture. The ball comprises particles of an expanded material. As examples, the particles are connected, at least partially, to each other by radio frequency welding and/or infrared welding. As examples, the ball has a first layer of the particles of the expanded material, wherein the first layer is provided as an outer shell.

A method of manufacturing a seamless inflatable ball contains: 1) inflating air into a preformed body so as to form a spherical body and covering a medium layer on the spherical body so as to form a semi-finished part; 2) forming a fluidic surface material on the medium layer of the semi-finished part in a predetermined thickness so as to produce a spherical portion with a covering layer; 3) placing the spherical portion into two ball molds; and 4) partially discharging air out of the spherical body and inflating the air into the spherical body repeatedly. In the step 3), the spherical portion is clamped in the two ball molds, and after the fluidic surface material is dried or is solidified to form a solid layer on the spherical portion, the spherical portion is removed from the two ball molds, thus forming a sphere.

A method of manufacturing a seamless inflatable ball contains: 1) inflating air into a preformed body so as to form a spherical body and covering a medium layer on the spherical body so as to form a semi-finished part; 2) forming a fluidic surface material on the medium layer of the semi-finished part in a predetermined thickness so as to produce a spherical portion with a covering layer; 3) placing the spherical portion into two ball molds; and 4) partially discharging air out of the spherical body and inflating the air into the spherical body repeatedly. In the step 3), the spherical portion is clamped in the two ball molds, and after the fluidic surface material is dried or is solidified to form a solid layer on the spherical portion, the spherical portion is removed from the two ball molds, thus forming a sphere.

A globe assembly and method of manufacturing a raised relief globe including laminating the at least two plastic layer sheets as the printing sheet. The plastic sheet has the longitude and transverse. Both the two layers can have the same longitudinal strength and transverse strength. When laminating, maintain the longitude of first layer same direction as the transverse of second layer, so the transverse of the first layer has the same direction as the longitude of the second layer. A map design is then printed on the flat laminating plastic sheet. The plastic sheet is formed into a substantially hemispherical shape. A mold core is positioned on the back side of the sheet. A styrene backing is molded onto the hemispherical shaped sheet. A second molded hemisphere is produced in the substantially the same manner. The two hemispheres are then assembled as the raised relief globe.

A sports ball comprising a transparent outer wall surrounding a hollow cavity and defining a geometric center, and a central core object suspended at the geometric center of the hollow cavity. The ball may have the shape of a sphere having a center point, with the central core object suspended at the center point of the sphere. In other cases, the ball may be oblong or ellipsoid, with the central core object suspended at the center points of the respective major and minor axes of the ellipsoid. The transparent outer wall of the ball may be elastically deformable, and may be comprised of a transparent inflatable bladder contiguous with an inner surface of a transparent outer skin. The transparent outer skin may be comprised of a plurality of outer facets joined together, such as by sewing.