There are disclosed a plant and a process for building different types of green tyres, the process comprising: a) building a carcass structure of a green tyre; b) building a crown structure of a green tyre; wherein at least one between the building of the carcass structure and the building of the crown structure comprises: c) providing at least one first feeding unit of a first elementary semi-finished product and one second feeding unit of a second elementary semi-finished product, the at least one first and one second elementary semi-finished products being different to one another; d) building at least one portion of a structural component of the tyre being processed starting from at least one of the first and second elementary semi-finished products, in one work station fed by the first and second feeding units of the first and second elementary semi-finished products.

Systems and methods of machine learning for splice improvement. A system can receive, from one or more sensors, one or more values corresponding to manufacture of a tire by the one or more pieces of tire manufacturing equipment. The systems can determine one or more metrics based on the one or more values. The systems can generate a matrix based on the one or more values and the one or more metrics. The systems can predict, via input of the matrix into a machine learning model, a value for a splice tolerance metric. The systems can determine, based on the value for the splice tolerance metric, a parameter of at least one piece of equipment to adjust. The systems can provide a command to adjust the piece of equipment responsive to the value of the splice tolerance metric.

An apparatus (10) for producing green tyres (13) consisting of a carcass or inner section (13′) coupled with a belt package or outer section (13″), comprising a first tyre processing assembly (12) for manufacturing the carcass or inner section (13′), a second tyre processing assembly (14) for finishing said carcass (13′), a third tyre processing assembly (16) for manufacturing a belt package or outer section (13″) and for coupling said carcass or inner section with said belt package or outer section (13′, 13″) to form a tyre (13), and an unloading station (60) for unloading said tyre (13), said tyre processing assemblies comprising interface means for transferring the product being manufactured from one tyre processing assembly to another one and for moving said product being processed internally to said individual tyre processing assemblies in a fully automatic manner.

A method and plant for producing tyres for vehicle wheels in which: each vulcanizer of a plurality of vulcanizers is associated with a respective pick-up logic of green tyres from at least one storage area of green tyres; upon each request to vulcanize a green tyre in a vulcanizer of the plurality of vulcanizers, the pick-up logic associated with the vulcanizer is applied to select and pick up a green tyre from the storage area; and the respective pick-up logic associated with each vulcanizer includes a first pick-up rule of green tyres from the storage area and, for at least one of the plurality of vulcanizers, the first pick-up rule is changed into at least one second pick-up rule at least once during the production in the plant of at least one lot of tyres.

An extrusion system (10) is provided that has first and second extruders (12,14) with first and second extrusion barrels (50,52). First and second extruded components (24,26) are transferred through the barrels (50,52) to a die (22) to coextrude tire tread (20) from the first and second extruded components (24,26). A horizontal plane (70) is located above ground in a vertical direction (40) and extends through both the first extrusion barrel (50) and the second extrusion barrel (52).

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The green tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tyre is engaged by means of a transfer member (31) while the tyre itself is mechanically restrained so as to maintain at least partly said cross-sectional convex profile in the radially outer direction.

Method for controlling the feed of semifinished products in a tyre building process, said method comprising: feeding a semifinished product (10) into a building station (30) adapted to build, through said semi-finished product (10), a structural component of a tyre; performing, in an acquisition zone (AZ), a verification to verify the presence of at least one defect of said semifinished product (10); generating a notification signal (NS) as a function of said verification; activating, as a function of said notification signal (NS), a discard device (60), configured for discarding at least one portion of said semifinished product (10) comprising said at least one defect.

There is described a plant for building tyres for vehicle wheels, said tyres being of at least two different models, comprising at least a tyre building line (1) which in turn comprises:—a plurality of work stations (4, 4′, 5, 5′, 6, 12, 14) arranged according to a sequential series, each work station (4, 4′, 5, 5′, 6, 12, 14) being adapted for building at least one structural component of each tyre, assembling at least one elementary component;—at least one handling device (3) for the tyres being processed on the respective forming supports associated to each work station (4, 4′, 5, 5′, 6, 12, 14); and—at least one transfer device (2) adapted for transferring the tyre being processed on its forming support from any first work station (4, 4′, 5, 5′, 6, 12, 14) of said sequential series to any other second work station (4, 4′, 5, 5′, 6, 12, 14) not adjacent thereto of said sequential series, so that the tyre being processed on its forming support only passes in said first and second work station (4, 4′, 5, 5′, 6, 12, 14). There are also described a process for manufacturing tyres for vehicle wheels and a method for selecting work stations (4, 4′, 5, 5′, 6, 12, 14) of a tyre building plant.

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The green tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tyre is engaged by means of a transfer member (31) while the tyre itself is mechanically restrained so as to maintain at least partly said cross-sectional convex profile in the radially outer direction.

A method for building tyres for vehicle wheels is described. Second stage forming drums are moved in a crown structure building line for building respective crown structures. Movement occurs along a first path for building a first part of components of the crown structure and a second path for building a second part of components of the crown structure. Additionally, first stage forming drums are moved in a carcass structure building line for building respective carcass structures. The flow of the second stage forming drums is managed through a first manipulator, while the flow of the first stage forming drums is managed through a second manipulator.