A method for assembling an uncured spoke is provided. The method includes the assembly of a panel (14), a first foot (24), and a second foot (26) of the uncured spoke. The first foot (24) and the second foot (26) are complexed onto the panel (14), and the panel extends continuously from the first foot to the second foot.

A shear band that may be used e.g., in a non-pneumatic tire is provided. The shear band uses interlaced reinforcing elements positioned within a shear layer of elastomeric material. A variety of configurations may be used to create the interlaced positioning of the reinforcing elements including e.g., a horizontal diamond or vertical diamond configuration. The shear layer formed from a rubber composition having a very low hysteresis reinforced with silica.

A shear band that may be used e.g., in a non-pneumatic tire is provided. The shear band uses interlaced reinforcing elements positioned within a shear layer of elastomeric material. A variety of configurations may be used to create the interlaced positioning of the reinforcing elements including e.g., a horizontal diamond or vertical diamond configuration. The shear layer formed from a rubber composition having a very low hysteresis reinforced with silica.

The present invention provides an annular beam of monolithic construction of one homogeneous material and a related efficient, low-cost non-pneumatic tire. Specific geometric design, combined with nonlinear elastomer physical properties, enable the suppression of all reinforcing belts, continuous fibers, or other strengthening layers in the annular beam. The annular beam consists of at least two bands that are continuous in the circumferential direction and connected by a web geometry. The non-pneumatic tire consists of the annular beam, a ground contacting portion, a central wheel, and a plurality of web spokes that connect the wheel and beam. When the tire is loaded to a design load against a flat surface over a design contact length, a contact area of essentially uniform pressure is produced, while the load is transmitted from the beam to the hub via tension in the web spokes. The tire can be economically manufactured.

The present invention provides an annular beam of monolithic construction of one homogeneous material and a related efficient, low-cost non-pneumatic tire. Specific geometric design, combined with nonlinear elastomer physical properties, enable the suppression of all reinforcing belts, continuous fibers, or other strengthening layers in the annular beam. The annular beam consists of at least two bands that are continuous in the circumferential direction and connected by a web geometry. The non-pneumatic tire consists of the annular beam, a ground contacting portion, a central wheel, and a plurality of web spokes that connect the wheel and beam. When the tire is loaded to a design load against a flat surface over a design contact length, a contact area of essentially uniform pressure is produced, while the load is transmitted from the beam to the hub via tension in the web spokes. The tire can be economically manufactured.

A web structure for a non-pneumatic tire includes a first corrugated ring having a first plurality of peaks and a first plurality of valleys. The first corrugated ring is a pre-strained, thermoplastic elastomer resin ring. The web structure further includes a second corrugated ring having a second plurality of peaks and a second plurality of valleys. The second corrugated ring is a pre-strained, thermoplastic elastomer resin ring. The second plurality of valleys are affixed to the first plurality of peaks by welding or an adhesive.

A web structure for a non-pneumatic tire includes a first corrugated ring having a first plurality of peaks and a first plurality of valleys. The first corrugated ring is a pre-strained, thermoplastic elastomer resin ring. The web structure further includes a second corrugated ring having a second plurality of peaks and a second plurality of valleys. The second corrugated ring is a pre-strained, thermoplastic elastomer resin ring. The second plurality of valleys are affixed to the first plurality of peaks by welding or an adhesive.

A non-pneumatic tire includes an inner ring having an axis of rotation and an outer ring coaxial with the inner ring. The non-pneumatic tire further includes support structure extending from the inner ring to the outer ring and a circumferential tread extending about the outer ring. The circumferential tread includes a band layer constructed of a single material and a tread rubber layer directly attached to the band layer.

A non-pneumatic tire includes an inner ring having an axis of rotation and an outer ring coaxial with the inner ring. The non-pneumatic tire further includes support structure extending from the inner ring to the outer ring and a circumferential tread extending about the outer ring. The circumferential tread includes a band layer constructed of a single material and a tread rubber layer directly attached to the band layer.

A method of making a tire includes placing substantially circular sheets of polymeric material on top of each other until a tire is built to a predetermined width. A predetermined tread shape is formed along a circumference of the substantially circular sheets of polymeric material.