An article of footwear includes an upper having a first ground facing surface. A primary sole part has a first foot facing surface and a second ground facing surface. The first foot facing surface includes a plurality of openings, each opening defining a volume extending in a vertical direction from the first foot facing surface towards the second ground facing surface having a closed end. A secondary sole part has a second foot facing surface and a third ground facing surface. The secondary sole part is arranged between the upper and the primary sole part and extends into the plurality of volumes and/or openings in the first foot facing surface of the primary sole part.

A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.

A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.

Exemplary methods for making a golf shoe outsole comprise first forming a lower portion of the outsole of a first material comprising thermoplastic polyurethane, and then forming an upper portion of the outsole by pouring a liquid second material comprising polyurethane or expandable thermoplastic polyurethane onto an upper surface of the lower portion.

Exemplary methods for making a golf shoe outsole comprise first forming a lower portion of the outsole of a first material comprising thermoplastic polyurethane, and then forming an upper portion of the outsole by pouring a liquid second material comprising polyurethane or expandable thermoplastic polyurethane onto an upper surface of the lower portion.

A skate boot shell including a tridimensional outer sub-shell made of a first material, the outer sub-shell including a first sole portion connected to first heel, ankle and side portions; a tridimensional inner sub-shell received within and connected to the outer sub-shell, an outer surface of the inner sub-shell being complementary to an inner surface of the outer sub-shell, the inner sub-shell being made of a second material different from the first material; and a tridimensional reinforcement sub-shell made of a third material different from the first and second materials and bonded inside at least one of the inner and outer sub-shells.

A steaming system for an article of footwear includes a container with a lid configured to accommodate a steam source. The system also includes provisions for securing the article of footwear such that a majority of the upper is subjected to steam. Articles of footwear may be placed in the steaming system to help customize the articles of apparel for a user's fit and comfort. The steaming system can be configured to be portable and carried by a person.

An article of footwear has an upper that is directly attached with the sole in an article of footwear mold. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is positioned at the mold cavity to allow for the mechanical engagement that results in the direct attachment of the sole to the upper.

An article of footwear has an upper that is directly attached with the sole in an article of footwear mold. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is positioned at the mold cavity to allow for the mechanical engagement that results in the direct attachment of the sole to the upper.

A skate (e.g., an ice skate) or other footwear for a user. The skate or other footwear comprises a skate boot or other foot-receiving structure for receiving a foot of the user and possibly one or more other components, such as a skating device (e.g., a blade and a blade holder) disposed beneath the skate boot to engage a skating surface (e.g., ice). In some cases, at least part of the skate boot or other foot-receiving structure and optionally at least part of one or more other components (e.g., the skating device) may be constructed from one or more materials (e.g., foams) molded by flowing in molding equipment during a molding process (e.g., injection molding or casting). This may allow the skate or other footwear to have useful performance characteristics (e.g., reduced weight, proper fit and comfort, etc.) while being more cost-effectively manufactured.