Disclosed are flexible honeycomb structure and manufacturing method for the flexible honeycomb structure, the flexible honeycomb structure including a plurality of core lattice units, wherein each of the plurality of core lattice units is of a polygonal structure, and the plurality of core lattice units combine with each other to form the flexible honeycomb structure; and each of the plurality of core lattice units is of an inclined structure, two adjacent core lattice units in a first direction have opposite directions of inclination, two adjacent core lattice units in a second direction have a same direction of inclination, and the first direction is perpendicular to the second direction. By an adoption of technical solutions of the disclosure, a problem of a honeycomb structure and a composite material having the honeycomb structure generating a saddle shape during a bending process is solved, and a manufacturing cost for eliminating the saddle shape is reduced.

A continuous honeycomb core material, a honeycomb core sandwich composite panel and a method and a device for preparing the same. The continuous honeycomb core material includes a honeycomb-core material, which includes a plurality of cells arranged in rows, and transversely adjacent cells are connected via transversely arranged connecting walls. The sidewalls of longitudinally adjacent cells are bonded via the adhesive layer. A connecting structure is arranged between two adjacent honeycomb core materials. The connecting structure includes a first connecting portion and a second connecting portion corresponding thereto. The first and second connecting portions are respectively arranged on different transverse sides of the honeycomb core material. A first connecting portion of one continuous honeycomb core material section is engaged with a second connection portion of another continuous honeycomb core material section are connected to form the connecting structure.

A method of forming a structural honeycomb includes cutting and folding a substrate sheet according to predetermined cutting and folding patterns and fold angles that cause the sheet to form a honeycomb having cells that each have at least one face abutting, or nearly abutting, the face of another cell. The honeycomb is then stabilized by joining abutting, or nearly abutting, faces to hold the honeycomb together. The honeycomb may have a prespecified three-dimensional shape. The folding pattern may include corrugation, canted corrugation, or zig-zag folds. Joining may employ fixed and/or reversible joinery, including slotted cross section, tabbed strip, angled strip, integral skin, sewn, or laced. At least some folds may be partially-closed to create bends and twists in the honeycomb structure. Some surfaces of the honeycomb may be covered with a skin or face sheet. The substrate sheet may have flexible electronic traces.

A composite sandwich panel comprises a first composite skin, a second composite skin, a hollow cell core between the first composite skin and the second composite skin, and a first over-crush edge region with a first edge. The first edge has a first thickness at least 40% less than a nominal thickness of the composite sandwich panel. The first over-crush edge region has a length of at least 0.25 inches over which a thickness of the composite sandwich panel decreases.

The present invention is directed at materials and methods for their formation having wavy network structures dispersed in a second and relatively harder phase. The materials can be designed to exhibit auxetic properties (e.g. a negative Poisson's ratio) in response to an application of force.

In a process for manufacturing a component for an emissions treatment unit, green ceramic product is extruded through a die to form an extrusion having a honeycomb substrate structure with an array of parallel, linear tubular cells extending along its length, the cells bounded by walls dividing adjacent cells from one another. A ceramic unit is obtained by cutting off, curing and firing a length of the extrusion a length of the extrusion. Following the firing, a mixture of a flowable, uncured curable material and a particulate metal component is injected from an end of the ceramic unit into selected ones of the cells so as to block the selected cells over at least a part of their lengths while maintaining all of the walls of the ceramic unit. The injected mixture is then cured to render it solid.

A process for producing a sandwich component. A first covering layer is formed on a molding surface of a molding tool; a core is produced by building up a cell structure having a multiplicity of cells in a thickness direction on the first covering layer via an additive production process; and a second covering layer is formed on a deposition surface of the core, the surface being situated on the opposite side from the first covering layer. A core for a sandwich component is furthermore described, as is a sandwich component.

A honeycomb core includes a honeycomb substrate comprised of a number of sheets. A number of traces are printed onto the sheets of the honeycomb substrate. A number of integrated electronic devices are disposed within the honeycomb substrate. The integrated electronic devices are electrically coupled to the traces.

An acoustic panel comprises: a face sheet comprising a plurality of openings; a back sheet opposite to the face sheet; and an intermediate layer comprising a plurality of cells each comprising a cavity and a plurality of walls extending between the face sheet and the back sheet and surrounding the cavity, the plurality of walls comprising a plurality of drainage slots and a plurality of covers covering the plurality of drainage slots and openable for drainage. A method for making the acoustic panel is also described.

A method of manufacturing a sandwich structure having an open cellular core and a fluid-tight seal surrounding the core includes coupling a mold to a first facesheet to define a reservoir. The method also includes irradiating a volume of photo-monomer in the reservoir with a series of vertical collimated light beams to form a cured, solid polymer border extending around a periphery of the first facesheet. The method also includes irradiating a remaining volume of photo-monomer in the reservoir with a series of collimated light beams to form an ordered three-dimensional polymer microstructure core defined by a plurality of interconnected polymer optical waveguides coupled to the first facesheet and surrounded by the cured, solid polymer border. The method further includes coupling a second facesheet to the ordered three-dimensional microstructure core and the cured, solid polymer border to form the sandwich structure.