The present disclosure is directed to an apparatus and method for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis. A second frame assembly is moveable above the mold along the first axis, the second axis, or both. The second frame assembly includes a holding device. The holding device affixes to and releases from an outer skin to place and displace the outer skin at the mold.

The present disclosure is directed to processes for producing ultrasonic sealable film structures and flexible containers with ultrasonic seals. The film structure includes a first multilayer film and a second multilayer film. Each multilayer film includes a backing layer and a seal layer. Each seal layer includes an ultrasonic sealable olefin-based polymer (USOP) having the following properties: (a) a heat of melting, Hm, less than 130 J/g, (b) a peak melting temperature, Tm, less than 125 C., (c) a storage modulus in shear (G) from 50 MPa to 500 MPa, and (d) a loss modulus in shear (G) greater than 10 MPa. The multilayer films are arranged such that the seal layer of the first multilayer film is in contact with the seal layer of the second multilayer film. The seal layers form an ultrasonic seal having a seal strength from 30 N/15 mm to 80 N/15 mm when ultrasonically sealed at 4 N/mm seal force.

The present disclosure is directed to processes for producing ultrasonic sealable film structures and flexible containers with ultrasonic seals. The film structure includes a first multilayer film and a second multilayer film. Each multilayer film includes a backing layer and a seal layer. Each seal layer includes an ultrasonic sealable olefin-based polymer (USOP) having the following properties: (a) a heat of melting, Hm, less than 130 J/g, (b) a peak melting temperature, Tm, less than 125 C., (c) a storage modulus in shear (G) from 50 MPa to 500 MPa, and (d) a loss modulus in shear (G) greater than 10 MPa. The multilayer films are arranged such that the seal layer of the first multilayer film is in contact with the seal layer of the second multilayer film. The seal layers form an ultrasonic seal having a seal strength from 30 N/15 mm to 80 N/15 mm when ultrasonically sealed at 4 N/mm seal force.

A method of making a vacuum insulated refrigerator cabinet structure includes thermoforming a first polymer sheet to form a wrapper having a base wall and four sidewalls. The method also includes thermoforming a second polymer sheet to form a liner having a base wall and four sidewalls. Elongated corner stiffeners are adhesively secured to inside corners of the wrapper. A resilient ring is adhesively secured to the wrapper and liner. The resilient ring includes pins that are received in openings of the elongated corner stiffeners. Porous material is disposed in a vacuum cavity between the wrapper and the liner.

A process of manufacturing a roll of plastic bags. The process includes forming a tubular blown film, and collapsing the tubular blown film so that the tubular blown film includes a first side, a second side, a first edge, and a second edge. Openings are cut in the collapsed tubular blown film, and sealing closure mechanisms are inserted through the openings into the collapsed tubular blown film. The sealing closure mechanisms are then fixed to the collapsed tubular blown film.

A process of manufacturing a roll of plastic bags. The process includes forming a tubular blown film, and collapsing the tubular blown film so that the tubular blown film includes a first side, a second side, a first edge, and a second edge. Openings are cut in the collapsed tubular blown film, and sealing closure mechanisms are inserted through the openings into the collapsed tubular blown film. The sealing closure mechanisms are then fixed to the collapsed tubular blown film.

The present invention is an absorbent structure comprising a fibrous matrix (110), meltfusionable material and superabsorbent polymer particles (140). The absorbent structure is bonded by a meltfusion bond point (200) pattern, which is preferably created by ultrasonic welding.

The present invention is an absorbent structure comprising a fibrous matrix (110), meltfusionable material and superabsorbent polymer particles (140). The absorbent structure is bonded by a meltfusion bond point (200) pattern, which is preferably created by ultrasonic welding.

A system includes a film processing module, a processor, and memory. The processor and memory are in communication with the film processing module. The processor is configured to dynamically coordinate movement of the film processing module relative to a moving web of film and to perform a function on the web of film with the film processing module.

A system includes a film processing module, a processor, and memory. The processor and memory are in communication with the film processing module. The processor is configured to dynamically coordinate movement of the film processing module relative to a moving web of film and to perform a function on the web of film with the film processing module.