A friction stir welding method using a resin composition including: a monomer (A) having an ethylenically unsaturated bond; a thermosetting resin (B); a radical polymerization initiator (C); and a fiber reinforcing material (D), wherein the thermosetting resin (B) is an unsaturated polyester resin or a vinyl ester resin.

A composite core material and methods for making same are disclosed herein. The composite core material comprises mineral filler discontinuous portions disposed in a continuous encapsulating resin. Further, the method for forming a composite core material comprises the steps of forming a mixture comprising mineral filler, an encapsulating prepolymer, and a polymerization catalyst; disposing the mixture onto a moving belt; and polymerizing said encapsulating prepolymer to form a composite core material comprising mineral filler discontinuous portions disposed in a continuous encapsulating resin.

Disclosed is a thermosetting composite resin composition including a thermosetting resin, particularly an unsaturated polyester resin, a low-profile additive and an inorganic filler, and to a method of manufacturing an automobile shell plate using the same. The thermosetting composite resin composition can be used to manufacture not only automobile shell plates having low specific gravity and superior surface smoothness and mechanical properties but also structural parts such as interior parts for airplanes or railways.

This invention is concerning a structure body containing inorganic particles having an average particle diameter of 6 mm to 50 mm, and 6 parts by mass to 40 parts by mass of a resin with respect to 100 parts by mass of the inorganic particles.

A fiber reinforced plastic material is provided. The fiber reinforced plastic material includes a plurality of carbon fibers, and a vinyl ester resin or unsaturated polyester resin containing at least one low coefficient of linear thermal expansion (CLTE) filler.

An engineered stone includes a light transmitting mother material (I) and a phosphorescent chip (II). The light transmitting mother material (I) includes about 7 wt % to about 12 wt % of an unsaturated polyester resin (A), about 88 wt % to about 93 wt % of a silica-containing compound (B) and about 0.01 part by weight to about 1 part by weight of an organic/inorganic pigment (C) based on about 100 parts by weight of the unsaturated polyester resin (A). The phosphorescent chip (II) includes about 8 wt % to about 15 wt % of an unsaturated polyester resin (A), about 85 wt % to about 92 wt % of a silica-containing compound (B) and about 2 parts by weight to about 10 parts by weight of a phosphorescent pigment (D) based on about 100 parts by weight of the unsaturated polyester resin (A).

A method of fabricating a dcor for use in a thermopressed panel, the method including applying a first coating onto a substrate, placing an element having a structured surface onto the first coating, curing the first coating to form an intermediate product having a surface texture, removing the element, applying a second coating, and curing the second coating to embed the obtained surface texture. A panel produced according to the method can have a flat outer surface and internal texture showing a visual 3D effect.

Co-cured urethane and vinyl ester, epoxy, or unsaturated polyester gel coats having improved toughness and flexibility compared with conventional polyester gel coats are disclosed. The gel coats, which have 10-50 wt. % urethane content, adhere well to structural layers and can be used in a traditional in-mold process. Co-cured elastomeric coatings comprising from 50 to 95 wt. % of a urethane component and an unsaturated polyester, epoxy, or vinyl ester are also disclosed. Unlike conventional urethane coatings, the elastomeric coatings adhere well to structural layers and can be used in a traditional in-mold process. Castings or structural layers comprising a reinforced thermoset of co-cured urethane and vinyl ester, epoxy, or unsaturated polyester components, including 10-95 wt. % of the urethane component, are also described. The invention includes in-mold processes for making laminates that utilize the gel coats, elastomeric coatings, and/or structural layers. The in-mold process gives flexible, durable, urethane-containing laminates having good interlayer adhesion.

The present invention relates to polyethylene furanoate (PEF) copolymers and methods for processing the same to provide PEF articles, as well as the articles so produced.

A method for renovating the interior of a hollow structure such as a sewerage pit (1) is described. The method provides an access opening (16) to the hollow structure (1); provides a plurality of material sheets (3) comprising reinforcing fibers and a curable resin composition through the access opening (16) and against a wall (11a, 11b) of the hollow structure (1); and provides an inflatable pressure means (4a, 4b) within the hollow structure (1). The pressure means (4a, 4b) are inflated against the wall (11a, 11b). A curing means (6) is then provided within the hollow structure (1) for curing the resin composition; and the resin composition is cured to harden the material sheets and provide a renovated interior of the hollow structure (1).